under which vehicle operations will occur. For the recom-
mended viscosity and quality grades, refer to “Fluids And
Lubricants” in “Technical Specifications”.
CAUTION!
Never use Non-Detergent Oil or Straight Mineral Oil
in the engine or damage may result.
NOTE: A new engine may consume some oil during its
first few thousand miles (kilometers) of operation. This
should be considered a normal part of the break-in and not
interpreted as a problem. Please check your oil level with
the engine oil indicator often during the break in period.
Add oil as required.
PARKING BRAKE
Before leaving the vehicle, make sure that the parking
brake is fully applied. Also, be certain to leave the trans-
mission in PARK.
The foot operated parking brake is located below the lower
left corner of the instrument panel. To apply the park
brake, firmly push the park brake pedal fully. To release the
parking brake, pull the parking brake release handle. When the parking brake is applied with the ignition switch
ON, the “Brake Warning Light” in the instrument cluster
will illuminate.
NOTE:
•
When the parking brake is applied and the transmission
is placed in gear, the “Brake Warning Light” will flash. If
vehicle speed is detected, a chime will sound to alert the
driver. Fully release the parking brake before attempting
to move the vehicle.
• This light only shows that the parking brake is applied.
It does not show the degree of brake application.
Parking Brake Release
6
STARTING AND OPERATING 243
NOTE:Check the automatic transmission fluid level be-
fore towing.
Tow/Haul Mode
To reduce potential for automatic transmission overheat-
ing, activate TOW/HAUL mode when driving in hilly
areas, or select a lower gear range (using the Electronic
Range Select (ERS) shift control) on more severe grades.
Speed Control — If Equipped
• Do not use on hilly terrain or with heavy loads.
• When using the speed control, if you experience speed
drops greater than 10 mph (16 km/h), disengage until
you can get back to cruising speed.
• Use speed control in flat terrain and with light loads to
maximize fuel efficiency.
Cooling System
To reduce potential for engine and transmission overheat-
ing, take the following actions:
City Driving
In city traffic — while stopped, place the transmission in
NEUTRAL, but do not increase engine idle speed. Highway Driving
Reduce speed.
Air Conditioning
Turn off temporarily.
Air Suspension System
To aid in attaching/detaching the trailer from the vehicle,
the air suspension system can be used. Refer to “Air
Suspension System” in “Starting And Operating” for fur-
ther information.
NOTE:
The vehicle must remain in the engine running
position while attaching a trailer for proper leveling of the
air suspension system.
SNOWPLOW
2500/3500 Models Only
Snowplow Prep Packages are available as a factory in-
stalled option. These packages include components neces-
sary to equip your vehicle with a snowplow.
306 STARTING AND OPERATING
SERVICING AND MAINTENANCE
CONTENTS
SCHEDULED SERVICING .................357
▫ Maintenance Plan ..................... .358
▫ Heavy Duty Use Of The Vehicle ............361
ENGINE COMPARTMENT .................362
▫ 6.4L Engine ......................... .362
▫ Checking Oil Level — Gas Engine ...........363
▫ Adding Washer Fluid ...................363
▫ Maintenance-Free Battery .................363
DEALER SERVICE ...................... .364
▫ Engine Oil — Gas Engine .................365
▫ Engine Oil Filter ...................... .366
▫ Engine Air Cleaner Filter .................366
▫ Air Conditioner Maintenance ..............369▫
Front Driveshaft Lubrication — 2500/3500
(Four-Wheel Drive Models Only) ............374
▫ Accessory Drive Belt Inspection ............375
▫ Body Lubrication ..................... .376
▫ Windshield Wiper Blades .................377
▫ Exhaust System ....................... .380
▫ Cooling System ....................... .382
▫ Brake System ........................ .386
▫ Automatic Transmission ..................387
▫ Rear Axle And 4x4 Front Driving Axle
Fluid Level .......................... .390
▫ Transfer Case ........................ .391
HOISTING ........................... .391
8
Mileage or time passed (whichevercomes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV/Universal joints. XX X XX
Inspect front suspension, tie rod ends,
and replace if necessary. XXX X X X X
Inspect the front and rear axle surfaces.
If gear oil leakage is suspected, check
the fluid level. If using your vehicle for
police, taxi, fleet, off-road or frequent
trailer towing, change axle fluid. XXX X X X X
Inspect the brake linings, parking brake
function. XXX X X X X
Additional Maintenance
Replace engine air filter. XX X XX
Replace spark plugs. ** X
Flush and replace the engine coolant at
10 years or 150,000 miles (240,000 km)
whichever comes first. XX
Change the automatic transmission fluid
(AS66RC Transmission Only). XX X
8
SERVICING AND MAINTENANCE 359
CAUTION!
Using a transmission fluid other than the manufactur-
er ’s recommended fluid may cause deterioration in
transmission shift quality and/or torque converter
shudder, and will require more frequent fluid and
filter changes. Refer to “Fluids And Lubricants” in
“Technical Specifications” for fluid specifications.
Special Additives
The manufacturer strongly recommends against using any
special additives in the transmission. Automatic Transmis-
sion Fluid (ATF) is an engineered product and its perfor-
mance may be impaired by supplemental additives. There-
fore, do not add any fluid additives to the transmission.
The only exception to this policy is the use of special dyes
for diagnosing fluid leaks. Avoid using transmission seal-
ers as they may adversely affect seals.
CAUTION!
Do not use chemical flushes in your transmission as
the chemicals can damage your transmission compo-
nents. Such damage is not covered by the New Vehicle
Limited Warranty.
Fluid Level Check
Check the fluid level when the engine is fully warmed up
and the transmission fluid is at normal operating tempera-
ture. Driving with an improper fluid level will greatly
reduce the life of the transmission and of the fluid. Check
the fluid level whenever the vehicle is serviced.
Fluid Level Check — Procedure
It is best to check the fluid level when the transmission is at
normal operating temperature (170-180°F / 77-82°C for 66RFE
transmission, or 158–176°F / 70–80°C for AS66RC transmis-
sion). This normally occurs after at least 15 miles (25 km) of
driving. At normal operating temperature the fluid cannot be
held comfortably between the fingertips. You can read the
transmission sump temperature in the instrument cluster dis-
play (refer toInstrument Cluster Display” in “Getting To
Know Your Instrument Panel” for further information).
Use the following procedure to check the transmission
fluid level properly:
1. Monitor the transmission temperature using the instru- ment cluster display, and operate the vehicle as required
to reach the normal operating temperature. If the trans-
mission is not functioning properly, or the vehicle
cannot be driven, see the NOTE and CAUTION below
about checking the fluid level at colder temperatures.
388 SERVICING AND MAINTENANCE
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60seconds, and leave the engine running for the rest of this
procedure.
4. Fully apply the parking brake and press the brake pedal.
5. Place the gear selector momentarily into each gear position (allowing time for the transmission to fully
engage in each position), ending with the transmission
in PARK.
6. Wipe the area around the dipstick clean to prevent dirt from entering the transmission.
7. Remove the dipstick, wipe it clean and reinsert it until seated.
8. Remove the dipstick again and note the fluid level on both sides. The fluid level reading is only valid if there
is a solid coating of oil on both sides of the dipstick.
Note that the holes in the dipstick will be full of fluid if
the actual level is at or above the hole. The fluid level
should be between the “HOT” (upper) reference holes
on the dipstick at normal operating temperature. If the
fluid level is low, add fluid through the dipstick tube to
bring it to the proper level. Do not overfill.Use ONLY the specified fluid (see
Fluids, Lubricants, and Genuine
Parts for fluid specifications). After adding any quan-
tity of oil through the dipstick tube, wait a minimum of
two minutes for the oil to fully drain into the transmis-
sion before rechecking the fluid level.
NOTE: If it is necessary to check the transmission below
the operating temperature, the fluid level should be be-
tween the two “COLD” (lower) holes on the dipstick with
the fluid at 60-70°F / 16-21°C for 66RFE transmission, or
68-86°F / 20-30°C for AS66RC transmission. Only use the
COLD region of the dipstick as a rough reference when
setting the fluid level after a transmission service or fluid
change. Re-check the fluid level, and adjust as required,
once the transmission reaches normal operating tempera-
ture.
CAUTION!
If the fluid temperature is below 50°F (10°C) it may not
register on the dipstick. Do not add fluid until the
temperature is elevated enough to produce an accurate
reading. Run the engine at idle, in PARK, to warm the
fluid.
8
SERVICING AND MAINTENANCE 389
9. Reinsert the dipstick. Check for leaks. Release the park-ing brake.
NOTE: To prevent dirt and water from entering the trans-
mission after checking or replenishing fluid, make sure that
the dipstick cap is properly reseated. It is normal for the
dipstick cap to spring back slightly from its fully seated
position, as long as its seal remains engaged in the dipstick
tube.
Fluid And Filter Changes
Refer to the “Maintenance Plan” for the proper mainte-
nance intervals.
In addition, change the fluid and filters if the fluid becomes
contaminated (with water, etc.), or if the transmission is
disassembled for any reason.
Rear Axle And 4x4 Front Driving Axle Fluid Level
For models with 9.25 in Front Axles and 11.5 in Rear Axles,
refer to “Fluids And Lubricants” in “Servicing And Main-
tenance” for further information. For normal service, peri-
odic fluid level checks are not required. When the vehicle is
serviced for other reasons, the exterior surfaces of the axle
assembly should be inspected. When checking the fluid level (4500/5500 only), the vehicle
should be in a level position. The fluid level should be ¼ in
± ¼ in (6.4 mm ± 6.4 mm) below the fill hole on the front
axle. The fluid level should be level with the bottom of the
fill hole on the rear axle.
Drain And Refill
On 4500/5500 vehicles, remove the lower bolt to drain the
axle fluid.
4500/5500 Rear Axle Plugs
1 — 4500/5500 Rear Axle Fluid Fill Plug
2 — 4500/5500 Rear Axle Fluid Drain Plug
390 SERVICING AND MAINTENANCE
Adding Engine Coolant (Antifreeze).............383
Adding Fuel ............................. .287
Additives, Fuel ........................ .288, 428
Adjust Down .............................. .45, 46
Forward ............................ .44, 46
Rearward ........................... .44, 46
Up ................................ .45, 46
Adjustable Pedals ...........................57
Air Bag Air Bag Operation ....................... .196
Air Bag Warning Light .....................193
Enhanced Accident Response .............203, 353
Event Data Recorder (EDR) .................353
If A Deployment Occurs ....................201
Knee Impact Bolsters ..................... .197
Maintaining Your Air Bag System .............203
Transporting Pets ....................... .230
Air Bag Light ...................... .147, 193, 232
Air Bag Maintenance ....................... .203
Air Cleaner, Engine (Engine Air Cleaner Filter) ......366
Air Conditioner Maintenance ..................369
Air Conditioning ............................80
Air Conditioning Filter ....................94, 370
Air Conditioning, Operating Tips ................93Air Conditioning Refrigerant
...............369, 370
Air Conditioning System ...................92, 369
Air Filter ............................... .366
Air Pressure, Tires ......................... .403
Alarm, Panic ...............................22
Alarm (Security Alarm) ....................33, 148
Alarm System (Security Alarm) .................33
Alterations/Modifications, Vehicle ................7
Antifreeze (Engine Coolant) ...................382
Capacities ............................. .432
Disposal .............................. .385
Anti-Lock Brake System (ABS) .................160
Anti-Lock Warning Light .....................153
Ashtray ................................ .123
Assist,
Hill Start .......................... .162
Audio Systems (Radio) ...................... .439
Auto Down Power Windows ...................96
Automatic Door Locks ........................39
Automatic Headlights ........................70
Automatic High Beams .......................69
Automatic Temperature Control (ATC) ............92
Automatic Transmission Adding Fluid .......................... .389
Fluid And Filter Changes ...................390
Fluid Level Check .....................387, 388
510 INDEX