SERVICING AND MAINTENANCE
CONTENTS
SCHEDULED SERVICING .................357
▫ Maintenance Plan ..................... .358
▫ Heavy Duty Use Of The Vehicle ............361
ENGINE COMPARTMENT .................362
▫ 6.4L Engine ......................... .362
▫ Checking Oil Level — Gas Engine ...........363
▫ Adding Washer Fluid ...................363
▫ Maintenance-Free Battery .................363
DEALER SERVICE ...................... .364
▫ Engine Oil — Gas Engine .................365
▫ Engine Oil Filter ...................... .366
▫ Engine Air Cleaner Filter .................366
▫ Air Conditioner Maintenance ..............369▫
Front Driveshaft Lubrication — 2500/3500
(Four-Wheel Drive Models Only) ............374
▫ Accessory Drive Belt Inspection ............375
▫ Body Lubrication ..................... .376
▫ Windshield Wiper Blades .................377
▫ Exhaust System ....................... .380
▫ Cooling System ....................... .382
▫ Brake System ........................ .386
▫ Automatic Transmission ..................387
▫ Rear Axle And 4x4 Front Driving Axle
Fluid Level .......................... .390
▫ Transfer Case ........................ .391
HOISTING ........................... .391
8
Checking Oil Level — Gas Engine
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals, such as every fuel stop.
The best time to check the engine oil level is about five
minutes after a fully warmed up engine is shut off.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Always
maintain the oil level within the SAFE zone on the dipstick.
Adding one quart of oil when the reading is at the bottom
of the SAFE zone will result in a reading at the top of the
safe zone on these engines.
CAUTION!
Overfilling or underfilling will cause oil aeration or
loss of oil pressure. This could damage your engine.
Adding Washer Fluid
The fluid reservoir is located under the hood and should be
checked for fluid level at regular intervals. Fill the reservoir
with windshield washer solvent only (not radiator anti-
freeze). When refilling the washer fluid reservoir, take
some washer fluid and apply it to a cloth or towel and wipe
the wiper blades clean. This will help blade performance.To prevent freeze-up of your windshield washer system in
cold weather, select a solution or mixture that meets or
exceeds the temperature range of your climate. This rating
information can be found on most washer fluid containers.
WARNING!
Commercially available windshield washer solvents
are flammable. They could ignite and burn you. Care
must be exercised when filling or working around the
washer solution.
After the engine has warmed up, operate the defroster for
a few minutes to reduce the possibility of smearing or
freezing the fluid on the cold windshield. Windshield
washer solution used with water as directed on the con-
tainer, aids cleaning action, reduces the freezing point to
avoid line clogging, and is not harmful to paint or trim.
Maintenance-Free Battery
Your vehicle is equipped with a maintenance-free battery.
You will never have to add water, nor is periodic mainte-
nance required.
8
SERVICING AND MAINTENANCE 363
2. Install the air cleaner cover onto the housing assemblylocating tabs.
3. Latch the spring clips and lock the air cleaner cover to the housing assembly.
Air Conditioner Maintenance
For best possible performance, your air conditioner should
be checked and serviced by an authorized dealer at the
start of each warm season. This service should include
cleaning of the condenser fins and a performance test.
Drive belt tension should also be checked at this time.
WARNING!
•Use only refrigerants and compressor lubricants ap-
proved by the manufacturer for your air conditioning
system. Some unapproved refrigerants are flam-
mable and can explode, injuring you. Other unap-
proved refrigerants or lubricants can cause the sys-
tem to fail, requiring costly repairs. Refer to
Warranty Information Book, for further warranty
information.
(Continued)
WARNING! (Continued)
•The air conditioning system contains refrigerant un-
der high pressure. To avoid risk of personal injury or
damage to the system, adding refrigerant or any
repair requiring lines to be disconnected should be
done by an experienced technician.
CAUTION!
Do not use chemical flushes in your air conditioning
system as the chemicals can damage your air condition-
ing components. Such damage is not covered by the
New Vehicle Limited Warranty.
Refrigerant Recovery And Recycling R134a — If
Equipped
R-134a Air Conditioning Refrigerant is a hydrofluoro-
carbon (HFC) that is an ozone-friendly substance. The
manufacturer recommends that air conditioning service be
performed by an authorized dealer or other service facili-
ties using recovery and recycling equipment.
NOTE: Use only manufacturer approved A/C system PAG
compressor oil and refrigerants.
8
SERVICING AND MAINTENANCE 369
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60seconds, and leave the engine running for the rest of this
procedure.
4. Fully apply the parking brake and press the brake pedal.
5. Place the gear selector momentarily into each gear position (allowing time for the transmission to fully
engage in each position), ending with the transmission
in PARK.
6. Wipe the area around the dipstick clean to prevent dirt from entering the transmission.
7. Remove the dipstick, wipe it clean and reinsert it until seated.
8. Remove the dipstick again and note the fluid level on both sides. The fluid level reading is only valid if there
is a solid coating of oil on both sides of the dipstick.
Note that the holes in the dipstick will be full of fluid if
the actual level is at or above the hole. The fluid level
should be between the “HOT” (upper) reference holes
on the dipstick at normal operating temperature. If the
fluid level is low, add fluid through the dipstick tube to
bring it to the proper level. Do not overfill.Use ONLY the specified fluid (see
Fluids, Lubricants, and Genuine
Parts for fluid specifications). After adding any quan-
tity of oil through the dipstick tube, wait a minimum of
two minutes for the oil to fully drain into the transmis-
sion before rechecking the fluid level.
NOTE: If it is necessary to check the transmission below
the operating temperature, the fluid level should be be-
tween the two “COLD” (lower) holes on the dipstick with
the fluid at 60-70°F / 16-21°C for 66RFE transmission, or
68-86°F / 20-30°C for AS66RC transmission. Only use the
COLD region of the dipstick as a rough reference when
setting the fluid level after a transmission service or fluid
change. Re-check the fluid level, and adjust as required,
once the transmission reaches normal operating tempera-
ture.
CAUTION!
If the fluid temperature is below 50°F (10°C) it may not
register on the dipstick. Do not add fluid until the
temperature is elevated enough to produce an accurate
reading. Run the engine at idle, in PARK, to warm the
fluid.
8
SERVICING AND MAINTENANCE 389
Exterior Lights......................... .67, 234
Filters Air Cleaner ............................ .366
Air Conditioning ..................... .94, 370
Engine Fuel ........................... .433
Engine Oil ......................... .366, 433
Engine Oil Disposal ...................... .366
Flashers Turn Signal ...................... .73, 155, 234
Flash-To-Pass ..............................70
Flat Tire Stowage .......................... .342
Flooded Engine Starting ..................... .241
Fluid, Brake ............................. .435
Fluid Capacities ........................... .432
Fluid Leaks .............................. .234
Fluid Level Checks Automatic Transmission ....................388
Brake ................................ .386
Power Steering ......................... .267
Fluids And Lubricants ...................... .433
Fog Lights ......................... .72, 154, 326
Fold Flat Load Floor ........................113
Folding Rear Seat ...........................41
Four-Way Hazard Flasher .....................318 Four Wheel Drive
......................... .255
Freeing A Stuck Vehicle ..................... .348
Front Axle (Differential) ..................... .390
Fuel ................................... .428
Adding .............................. .287
Additives .......................... .288, 428
Clean Air ............................. .428
Ethanol .............................. .429
Filler Cap (Gas Cap) ..................... .288
Filter ................................ .433
Gasoline .............................. .428
Light ................................ .153
Materials Added ..................... .288, 428
Methanol ............................. .429
Octane
Rating .......................... .428
Requirements .......................... .428
Tank Capacity .......................... .432
Fuses .................................. .329
Garage Door Opener (HomeLink) ............99, 105
Gas Cap (Fuel Filler Cap) .....................288
Gasoline, Clean Air ........................ .428
Gasoline, Reformulated ..................... .428
Gear Ranges ............................. .247
Gear Select Lever Override ....................347
514 INDEX