2018 Ram 2500 open gas tank

REFUELING THE VEHICLE — GAS
ENGINE
The fuel filler cap (gas cap) is located behind
the fuel filler door, on the left side of the
vehicle. Open the fuel door and remove the
fuel cap by turning it counter-clockwise.
NOTE:
When removing the fuel filler cap, lay the cap
tether in the hook, located on the fuel filler
door.
WARNING!
• Never have any smoking materials lit inor near the vehicle when the gas cap is
removed or the tank is being filled.
• Never add fuel to the vehicle when the
engine is running.
• A fire may result if gasoline is pumped
into a portable container that is inside of
a vehicle. You could be burned. Always
place gas containers on the ground while
filling.
CAUTION!
• Damage to the fuel system or emissionscontrol system could result from using
an improper fuel tank filler tube cap.
• A poorly fitting fuel filler cap could let
impurities into the fuel system.
• A poorly fitting fuel filler cap may cause
the “Malfunction Indicator Light (MIL)”
to turn on.
• To avoid fuel spillage and overfilling, do
not “top off” the fuel tank after filling.
When the fuel nozzle “clicks” or shuts
off, the fuel tank is full.
NOTE:
• When the fuel nozzle “clicks” or shuts off, the fuel tank is full.
• Tighten the gas cap until you hear a “click- ing” sound. This is an indication that the
gas cap is tightened properly. The MIL in
the instrument cluster may turn on if the
gas cap is not secured properly. Make sure
that the gas cap is tightened each time the
vehicle is refueled.
WARNING!
Static electricity can cause an ignition of
flammable liquid, vapor or gas in any ve-
hicle or trailer. To reduce risk of serious
injury or death when filling containers:
• Always place container on the ground before filling.
• Keep the pump nozzle in contact with
the container when you are filling it.
• Use only approved containers for flam-
mable liquid.
• Do not leave container unattended while
filling.
• A static electric charge could cause a
spark and fire hazard.
181

Materials Added To Fuel
Designated TOP TIER
Detergent Gasoline
contains a higher level
of detergents to fur-
ther aide in minimiz-
ing engine and fuel
system deposits. When
available, the usage of
Top Tier Detergent gasoline is recommended.
Visit www.toptiergas.com for a list of TOP
TIER Detergent Gasoline Retailers.
Indiscriminate use of fuel system cleaning
agents should be avoided. Many of these
materials intended for gum and varnish re-
moval may contain active solvents or similar
ingredients. These can harm fuel system gas-
ket and diaphragm materials.
REFUELING THE VEHICLE—
1500 DIESEL MODELS
1. Open the fuel filler door.NOTE:
There is no fuel filler cap. A flapper door
inside the filler pipe seals the system. 2. Insert the fuel nozzle fully into the filler
pipe – the nozzle opens and holds the
flapper door while refueling.
3. Fill the vehicle with fuel – when the fuel nozzle “clicks” or shuts off the fuel tank is
full.
4. Remove the fuel nozzle and close the fuel door.
Emergency Fuel Can Refueling
Most fuel cans will not open the flapper door.
A funnel is provided to open the flapper door
to allow emergency refueling with a fuel can.
1. Retrieve fuel funnel from the jack kit located under the front passenger seat.
Fill Locations
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
STARTING AND OPERATING
182

2. Insert funnel into same filler pipe openingas the fuel nozzle.
NOTE:
Ensure funnel is inserted fully to hold
flapper door open. 3. Pour fuel into funnel opening.
4. Remove funnel from filler pipe, clean off
prior to putting back in the jack kit.
WARNING!
• Never have any smoking materials lit inor near the vehicle when the fuel door is
open or the tank is being filled.
• Never add fuel when the engine is run-
ning. This is in violation of most state
and federal fire regulations and may
cause the “Malfunction Indicator Light”
to turn on.
• A fire may result if fuel is pumped into a
portable container that is inside of a
vehicle. You could be burned. Always
place fuel containers on the ground
while filling.
CAUTION!
To avoid fuel spillage and overfilling, do
not “top off” the fuel tank after filling.
Diesel Exhaust Fluid
Your vehicle is equipped with a Selective
Catalytic Reduction system to meet the very
stringent diesel emissions standards required
by the Environmental Protection Agency.
The purpose of the SCR system is to reduce
levels of NOx (oxides of nitrogen emitted from
engines) that are harmful to our health and
the environment to a near-zero level. Small
quantities of Diesel Exhaust Fluid (DEF) is
injected into the exhaust upstream of a cata-
lyst where, when vaporized, it converts smog-
forming nitrogen oxides (NOx) into harmless
nitrogen (N2) and water vapor (H2O), two
natural components of the air we breathe.
You can operate with the comfort that your
vehicle is contributing to a cleaner, healthier
world environment for this and generations to
come.
System Overview
This vehicle is equipped with a Diesel Ex-
haust Fluid (DEF) injection system and a
Selective Catalytic Reduction (SCR) catalyst
to meet the emission requirements.
Fill Locations And Funnel Useage
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
3 — Emergency Diesel Fuel Fill Funnel
183

CAUTION!
• Never add anything other than DEF tothe tank – especially any form of hydro-
carbon such as diesel fuel, fuel system
additives, gasoline, or any other
petroleum-based product. Even a very
small amount of these, less than
100 parts per million or less than 1 oz.
per 78 gallons (295 liters) will contami-
nate the entire DEF system and will
require replacement. If owners use a
container, funnel or nozzle when refilling
the tank, it should either be new or one
that is has only been used for adding
DEF. Mopar provides an attachable
nozzle with its DEF for this purpose.
3. Stop filling the DEF tank immediately when any of the following happen: DEF
stops flowing from the fill bottle into the
DEF tank, DEF splashes out the filler
neck, or a DEF pump nozzle automatically
shuts off.
4. Reinstall cap onto DEF tank. Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F
(-11°C), your vehicle is equipped with an
automatic DEF heating system. This allows
the DEF injection system to operate properly
at temperatures below 12°F (-11°C). If your
vehicle is not in operation for an extended
period of time with temperatures below 12°F
(-11°C), the DEF in the tank may freeze. If
the tank is overfilled and freezes, it could be
damaged. Therefore, do not overfill the DEF
tank.
Extra care should be taken when filling with
portable containers to avoid overfilling. Note
the level of the DEF gauge in your instrument
cluster. You may safely add a maximum of
2 gallons (7.5 Liters) of DEF from portable
containers when your DEF gauge is reading ½
full.
REFUELING THE VEHICLE —
2500/3500 DIESEL MODELS
1. Open the fuel filler door.
NOTE:
There is no fuel filler cap. A flapper door
inside the filler pipe seals the system.
Fill Locations
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
STARTING AND OPERATING
186

5. Remove bottom cover using a strapwrench. Rotate counterclockwise for re-
moval. Remove the used o-ring and dis-
card it.
6. Remove the used filter cartridge from the housing and dispose of it according to
your local regulations.
7. Wipe the sealing surfaces of the lid and housing clean.
8. Install a new o-ring into the ring groove on the filter housing and lubricate with clean
engine oil.
NOTE:
WIF (Water In Fuel) sensor is re-usable. Ser-
vice kit comes with new o-ring for filter can-
ister and WIF sensor.
Priming If The Engine Has Run Out
Of Fuel
WARNING!
Do not open the high pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High pressure
WARNING!
fuel spray can cause serious injury or
death.
1. Add a substantial amount of fuel to the tank, approximately 2 to 5 gal (8L to
19L).
2. Press ignition switch twice without your foot on brake to put vehicle in Run posi-
tion. This will activate the in tank fuel
pump for approximately 30 seconds. Re-
peat this process twice.
3. Start the engine using the “Normal Start- ing” procedure. Refer to “Starting The
Engine” in “Starting and Operating” for
further information.
CAUTION!
The starter motor will engage for approxi-
mately 30 seconds at a time. Allow two
minutes between cranking intervals.
NOTE:
The engine may run rough until the air is
forced from all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable un-
der certain conditions and be hazardous or
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or
gasoline, the use of these fuels can cause
damage to the fuel system.
NOTE:
• Use of biodiesel mixture in excess of 20% can negatively impact the fuel filter's abil-
ity to separate water from the fuel, resulting
in high pressure fuel system corrosion or
damage.
• In addition, commercially available fuel ad- ditives are not necessary for the proper
operation of your diesel engine.
• For extreme cold conditions, "Mopar Pre- mium Diesel Fuel Treatment" is recom-
mended to assist with cold starting.
251

Priming If The Engine Has Run
Out Of Fuel
WARNING!
Do not open the high pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High pressure
fuel spray can cause serious injury or
death.
1. Add a substantial amount of fuel to the tank, approximately 2 to 5 gal (8L to
19L).
2. Turn ignition switch to the start position to engage starter for one second, return ig-
nition switch to run position. This will
activate in tank fuel pump for approxi-
mately 15 seconds. Repeat this process
twice.
3. Start the engine using the “Normal Start- ing” procedure. Refer to “Starting Proce-
dures” in “Starting and Operating” for
further information.
CAUTION!
Do not engage the starter motor for more
than 15 seconds at a time. Allow two
minutes between the cranking intervals.
NOTE:
The engine may run rough until the air is
forced from all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable un-
der certain conditions and be hazardous or
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or
gasoline, the use of these fuels can cause
damage to the fuel system. NOTE:
• A maximum blend of 5% biodiesel, meet-
ing ASTM specification D-975 may be used
with your Cummins diesel engine. (Chassis
Cab models not configured with B20 capa-
bility.)
• A maximum blend of 20% biodiesel, meet- ing ASTM specification D-7467 may be
used with your Cummins diesel engine.
(Pickup models and Chassis Cab models
configured with B20 capability.)
• Use of biodiesel mixture in excess of 20% can negatively impact the fuel filter's abil-
ity to separate water from the fuel, resulting
in high pressure fuel system corrosion or
damage.
• Ethanol blends are not recommended or approved for use with your Cummins diesel
engine.
• In addition, commercially available fuel ad- ditives are not necessary for the proper
operation of your Cummins diesel engine.
SERVICING AND MAINTENANCE
256