2018 Ram 2500 fuel pump

STARTING THE ENGINE — 3.0L
DIESEL ENGINE
Before starting your vehicle, adjust your seat,
both inside and outside mirrors, and fasten
your seat belts.
The starter is allowed to crank for up to
30-second intervals. Waiting a few minutes
between such intervals will protect the starter
from overheating.
WARNING!
• Before exiting a vehicle, always come toa complete stop, then shift the auto-
matic transmission into PARK and apply
the parking brake. Always make sure the
keyless ignition node is in the OFF
mode, remove the key fob from the ve-
hicle and lock the vehicle.
• Never leave children alone in a vehicle,
or with access to an unlocked vehicle.
Leaving children in a vehicle unattended
is dangerous for a number of reasons. A
child or others could be seriously or
fatally injured. Children should be
WARNING!
warned not to touch the parking brake,
brake pedal or the gear selector.
• Do not leave the key fob in or near the
vehicle, or in a location accessible to
children, and do not leave the ignition of
a vehicle equipped with Keyless Enter-
N-Go in the ACC or ON/RUN mode. A
child could operate power windows,
other controls, or move the vehicle.
• Do not leave children or animals inside
parked vehicles in hot weather. Interior
heat build-up may cause serious injury
or death.
NOTE:
Engine start up in very low ambient tempera-
ture could result in evident white smoke. This
condition will disappear as the engine warms
up.
CAUTION!
• The engine is allowed to crank as long as 30 seconds. If the engine fails to start
during this period, please wait at least
CAUTION!
two minutes for the starter to cool before
repeating start procedure.
• If the “Water in Fuel Indicator Light”
remains on, DO NOT START engine be-
fore you drain the water from the fuel
filters to avoid engine damage. Refer to
“Draining Fuel/Water Separator Filter”
in “Servicing And Maintenance” in your
Diesel Supplement on www.mopar.com/
en-us/care/owners-manual.html (U.S.
Residents) or www.owners.mopar.ca
(Canadian Residents) for further infor-
mation.
Normal Starting Using ENGINE
STOP/START Button
Observe the instrument panel cluster lights
when starting the engine.
NOTE:
Normal starting of either a cold or a warm
engine is obtained without pumping or press-
ing the accelerator pedal.
STARTING AND OPERATING
142

To Turn On The Engine Using The ENGINE START/
STOP Button
1. The transmission must be in PARK.
2. Press and hold the brake pedal whilepushing the ENGINE START/STOP button
once.
NOTE:
A delay of the start of up to five seconds is
possible under very cold conditions. The
"Wait to Start" telltale will be illuminated
during the pre-heat process, When the
engine Wait To Start light goes off the
engine will automatically crank.
CAUTION!
If the “Water in Fuel Indicator Light” re-
mains on, DO NOT START engine before
you drain the water from the fuel filters to
avoid engine damage. Refer to “Draining
Fuel/Water Separator Filter” in “Servicing
And Maintenance” in your Diesel Supple-
ment at www.mopar.com/en-us/care/
owners-manual.html (U.S. Residents) or
www.owners.mopar.ca (Canadian Resi-
dents) for further information. 3. The system takes over and attempts to
start the vehicle. If the vehicle fails to
start, the starter will disengage automati-
cally after 25 seconds.
4. If you wish to stop the cranking of the engine prior to the engine starting, push
the button again.
NOTE:
Normal starting of either a cold or a warm
engine is obtained without pumping or press-
ing the accelerator pedal.
To Turn Off The Engine Using ENGINE START/
STOP Button
1. Place the gear selector in PARK, then push and release the ENGINE START/
STOP button.
2. The ignition will return to the OFF mode.
3. If the gear selector is not in PARK, the ENGINE START/STOP button must be
held for two seconds or three short pushes
in a row with the vehicle speed above
5 MPH (8 km/h) before the engine will shut off. The ignition will remain in the
ACC mode until the gear selector is in
PARK and the button is pushed twice to
the OFF mode.
4. If the gear selector is not in PARK and the ENGINE START/STOP button is pushed
once with the vehicle speed above 5 MPH
(8 km/h), the instrument cluster will dis-
play a “Vehicle Not In Park” message and
the engine will remain running. Never
leave a vehicle out of the PARK position,
or it could roll.
NOTE:
If the gear selector is not in PARK, and the
ENGINE START/STOP button is pushed once
with the vehicle speed below 5 MPH (8 km/
h), the engine will shut off and the ignition
will remain in the ACC position. If vehicle
speed drops below 1.2 MPH (1.9 km/h), the
vehicle may AutoPark. See AutoPark section
for further details.
143

REFUELING THE VEHICLE — GAS
ENGINE
The fuel filler cap (gas cap) is located behind
the fuel filler door, on the left side of the
vehicle. Open the fuel door and remove the
fuel cap by turning it counter-clockwise.
NOTE:
When removing the fuel filler cap, lay the cap
tether in the hook, located on the fuel filler
door.
WARNING!
• Never have any smoking materials lit inor near the vehicle when the gas cap is
removed or the tank is being filled.
• Never add fuel to the vehicle when the
engine is running.
• A fire may result if gasoline is pumped
into a portable container that is inside of
a vehicle. You could be burned. Always
place gas containers on the ground while
filling.
CAUTION!
• Damage to the fuel system or emissionscontrol system could result from using
an improper fuel tank filler tube cap.
• A poorly fitting fuel filler cap could let
impurities into the fuel system.
• A poorly fitting fuel filler cap may cause
the “Malfunction Indicator Light (MIL)”
to turn on.
• To avoid fuel spillage and overfilling, do
not “top off” the fuel tank after filling.
When the fuel nozzle “clicks” or shuts
off, the fuel tank is full.
NOTE:
• When the fuel nozzle “clicks” or shuts off, the fuel tank is full.
• Tighten the gas cap until you hear a “click- ing” sound. This is an indication that the
gas cap is tightened properly. The MIL in
the instrument cluster may turn on if the
gas cap is not secured properly. Make sure
that the gas cap is tightened each time the
vehicle is refueled.
WARNING!
Static electricity can cause an ignition of
flammable liquid, vapor or gas in any ve-
hicle or trailer. To reduce risk of serious
injury or death when filling containers:
• Always place container on the ground before filling.
• Keep the pump nozzle in contact with
the container when you are filling it.
• Use only approved containers for flam-
mable liquid.
• Do not leave container unattended while
filling.
• A static electric charge could cause a
spark and fire hazard.
181

2. Insert funnel into same filler pipe openingas the fuel nozzle.
NOTE:
Ensure funnel is inserted fully to hold
flapper door open. 3. Pour fuel into funnel opening.
4. Remove funnel from filler pipe, clean off
prior to putting back in the jack kit.
WARNING!
• Never have any smoking materials lit inor near the vehicle when the fuel door is
open or the tank is being filled.
• Never add fuel when the engine is run-
ning. This is in violation of most state
and federal fire regulations and may
cause the “Malfunction Indicator Light”
to turn on.
• A fire may result if fuel is pumped into a
portable container that is inside of a
vehicle. You could be burned. Always
place fuel containers on the ground
while filling.
CAUTION!
To avoid fuel spillage and overfilling, do
not “top off” the fuel tank after filling.
Diesel Exhaust Fluid
Your vehicle is equipped with a Selective
Catalytic Reduction system to meet the very
stringent diesel emissions standards required
by the Environmental Protection Agency.
The purpose of the SCR system is to reduce
levels of NOx (oxides of nitrogen emitted from
engines) that are harmful to our health and
the environment to a near-zero level. Small
quantities of Diesel Exhaust Fluid (DEF) is
injected into the exhaust upstream of a cata-
lyst where, when vaporized, it converts smog-
forming nitrogen oxides (NOx) into harmless
nitrogen (N2) and water vapor (H2O), two
natural components of the air we breathe.
You can operate with the comfort that your
vehicle is contributing to a cleaner, healthier
world environment for this and generations to
come.
System Overview
This vehicle is equipped with a Diesel Ex-
haust Fluid (DEF) injection system and a
Selective Catalytic Reduction (SCR) catalyst
to meet the emission requirements.
Fill Locations And Funnel Useage
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
3 — Emergency Diesel Fuel Fill Funnel
183

The DEF injection system consists of the
following components:
• DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines
• NOx sensors
• Temperature sensors
• SCR catalyst
The DEF injection system and SCR catalyst
enable the achievement of diesel emissions
requirements; while maintaining outstanding
fuel economy, drivability, torque and power
ratings.
Refer to “Instrument Cluster Display” in
“Getting To Know Your Instrument Panel” for
system messages and warnings.
NOTE:
• Your vehicle is equipped with a DEF injec-tion system. You may occasionally hear an
audible clicking noise from under the ve-
hicle at a stop. This is normal operation. • The DEF pump will run for a period of time
after engine shutdown to purge the DEF
system. This is normal operation and may
be audible from the rear of the vehicle.
Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument
cluster) will display the level of DEF remain-
ing in the tank. Refer to “Instrument Cluster”
and “Instrument Cluster Descriptions” in
“Getting To Know Your Instrument Panel” for
further information.
NOTE:
• Driving conditions (altitude, vehicle speed,load, etc.) will effect the amount of DEF
that is used in your vehicle.
• Another factor is that outside temperature can affect DEF consumption. In cold con-
ditions, 12° F (-11° C) and below, the DEF
gauge needle can stay on a fixed position
and may not move for extended periods of
time. This is a normal function of the sys-
tem. • There is an electric heater inside the DEF
tank that automatically works when neces-
sary. And if the DEF supply does freeze, the
truck will operate normally until it thaws.
DEF Fill Procedure
NOTE:
Refer to “Fluids And Lubricants” in “Techni-
cal Specifications” for the correct fluid type.
1. Remove cap from DEF tank (located on
drivers side of the vehicle or in fuel door).
STARTING AND OPERATING
184

2. Insert DEF fill adapter/nozzle into DEFtank filler neck. NOTE:
• The DEF gauge may take up to five seconds to update after adding a gallon
or more of Diesel Exhaust Fluid (DEF)
to the DEF tank. If you have a fault
related to the DEF system, the gauge
may not update to the new level. See
your authorized dealer for service.
• The DEF gauge may also not immedi- ately update after a refill if the tempera-
ture of the DEF fluid is below 12F
(-11C). The DEF line heater will possi-
bly warm up the DEF fluid and allow the
gauge to update after a period of run
time. Under very cold conditions, it is
possible that the gauge may not reflect
the new fill level for several drives.
CAUTION!
•To avoid DEF spillage, and possible dam-
age to the DEF tank from overfilling, do
not “top off” the DEF tank after filling.
CAUTION!
• DO NOT OVERFILL. DEF will freeze be-
low 12ºF (-11ºC). The DEF system is
designed to work in temperatures below
the DEF freezing point, however, if the
tank is overfilled and freezes, the system
could be damaged.
• When DEF is spilled, clean the area immediately with water and use an ab-
sorbent material to soak up the spills on
the ground.
• Do not attempt to start your engine if DEF is accidentally added to the diesel
fuel tank as it can result in severe dam-
age to your engine, including but not
limited to failure of the fuel pump and
injectors.
Fill Locations
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
185

CAUTION!
• Never add anything other than DEF tothe tank – especially any form of hydro-
carbon such as diesel fuel, fuel system
additives, gasoline, or any other
petroleum-based product. Even a very
small amount of these, less than
100 parts per million or less than 1 oz.
per 78 gallons (295 liters) will contami-
nate the entire DEF system and will
require replacement. If owners use a
container, funnel or nozzle when refilling
the tank, it should either be new or one
that is has only been used for adding
DEF. Mopar provides an attachable
nozzle with its DEF for this purpose.
3. Stop filling the DEF tank immediately when any of the following happen: DEF
stops flowing from the fill bottle into the
DEF tank, DEF splashes out the filler
neck, or a DEF pump nozzle automatically
shuts off.
4. Reinstall cap onto DEF tank. Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F
(-11°C), your vehicle is equipped with an
automatic DEF heating system. This allows
the DEF injection system to operate properly
at temperatures below 12°F (-11°C). If your
vehicle is not in operation for an extended
period of time with temperatures below 12°F
(-11°C), the DEF in the tank may freeze. If
the tank is overfilled and freezes, it could be
damaged. Therefore, do not overfill the DEF
tank.
Extra care should be taken when filling with
portable containers to avoid overfilling. Note
the level of the DEF gauge in your instrument
cluster. You may safely add a maximum of
2 gallons (7.5 Liters) of DEF from portable
containers when your DEF gauge is reading ½
full.
REFUELING THE VEHICLE —
2500/3500 DIESEL MODELS
1. Open the fuel filler door.
NOTE:
There is no fuel filler cap. A flapper door
inside the filler pipe seals the system.
Fill Locations
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
STARTING AND OPERATING
186

2. Insert the fuel nozzle fully into the fillerpipe – the nozzle opens and holds the
flapper door while refueling.
3. Fill the vehicle with fuel – when the fuel nozzle “clicks” or shuts off the fuel tank is
full.
4. Remove the fuel nozzle and close the fuel door.
Emergency Fuel Can Refueling
Most fuel cans will not open the flapper door.
A funnel is provided to open the flapper door
to allow emergency refueling with a fuel can.
1. Retrieve fuel funnel from the jack kit located under the front passenger seat.
2. Insert funnel into same filler pipe opening as the fuel nozzle.
NOTE:
Ensure funnel is inserted fully to hold
flapper door open.
3. Pour fuel into funnel opening. 4. Remove funnel from filler pipe, clean off
prior to putting back in the jack kit.
WARNING!
• Never have any smoking materials lit inor near the vehicle when the fuel door is
open or the tank is being filled.
• Never add fuel when the engine is run-
ning. This is in violation of most state
and federal fire regulations and may
cause the “Malfunction Indicator Light”
to turn on.
• A fire may result if fuel is pumped into a
portable container that is inside of a
vehicle. You could be burned. Always
place fuel containers on the ground
while filling.
CAUTION!
To avoid fuel spillage and overfilling, do
not “top off” the fuel tank after filling.
Fill Locations And Funnel Useage
1 — Diesel Exhaust Fluid (DEF) Fill
Location
2 — Diesel Fuel Fill Location
3 — Emergency Diesel Fuel Fill Funnel
187