WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from
your radiator. If you see or hear steam
coming from under the hood, do not open
the hood until the radiator has had time to
cool. Never try to open a cooling system
pressure cap when the radiator or coolant
bottle is hot.
CAUTION!
Driving with a hot cooling system could
damage your vehicle. If the temperature
gauge reads HOT (H), pull over and stop
the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer
drops back into the normal range. If the
pointer remains on HOT (H), and you hear
continuous chimes, turn the engine off
immediately and call for service.
GEAR SELECTOR OVERRIDE —
6-SPEED TRANSMISSION
If a malfunction occurs and the gear selector
cannot be moved out of the PARK position,
you can use one of the following procedures
to temporarily move the gear selector.
Column Gear Selector — If
Equipped
1. Turn the engine OFF.
2. Firmly apply the parking brake.
3. Tilt the steering wheel to the full upposition.
4. Press and maintain firm pressure on the brake pedal.
5. Insert a screwdriver or similar tool into the access port (ringed circle) on the bottom
of the steering column, and push and hold
the override release lever up. 6. Move the gear selector to the NEUTRAL
position.
7. The vehicle may then be started in NEUTRAL.
Shift Lock Manual Override Access Port
221
TOWING A DISABLED VEHICLE
This section describes procedures for towing
a disabled vehicle using a commercial towing
service. If the transmission and drivetrain are
operable, disabled vehicles may also be
towed as described under “Recreational Tow-
ing” in the “Starting And Operating” section.NOTE:
Vehicles equipped with air suspension must
be placed in Transport mode, before tying
them down (from the body) on a trailer or
flatbed truck. Refer to "Air Suspension" in
"Starting And Operating" for more informa-
tion. If the vehicle cannot be placed in Trans-
port mode (for example, engine will not run),
tie-downs must be fastened to the axles (not
to the body). Failure to follow these instruc-
tions may cause fault codes to be set and/or
cause loss of proper tie-down tension.
Towing Condition Wheels OFF The Ground
2WD Models4WD Models
Flat Tow NONE If transmission is operable:
• Transmission in NEUTRAL
• 30 mph (48 km/h) max
• 15 miles (24 km) maxdistance •
Auto Transmission in PARK
• Manual Transmission in gear
(NOT NEUTRAL)
• Transfer Case in NEUTRAL
• Tow in FORWARDdirection
Wheel Lift Or Dolly Tow Front
NOT ALLOWED
Rear OK
NOT ALLOWED
Flatbed ALL
BEST METHOD BEST METHOD
CAUTION!
• Do not use sling type equipment when
towing. Vehicle damage may occur.
CAUTION!
•When securing the vehicle to a flat bed
truck, do not attach to front or rear sus-
CAUTION!
pension components. Damage to your ve-
hicle may result from improper towing.
225
Maintenance Plan — Gasoline
Engine
Required Maintenance
Refer to the Maintenance Plan on the follow-
ing pages for required maintenance.
At Every Oil Change Interval As Indicated By OilChange Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of
irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten ter- minals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
• Lube the front drive shaft fitting (2500/ 3500 (4x4) models only).
231
Maintenance Plan — Diesel Fuel
Up To B5 Biodiesel (1500 Diesel)
Required Maintenance
Refer to the Maintenance Schedules on the
following pages for required maintenance.
At Every Oil Change Interval As Indicated By OilChange Indicator System:
• Change oil and filter.
•
Completely fill the Diesel Exhaust Fluid tank.
• Drain water from fuel filter assembly.
• Rotate the tires. Rotate at the first sign of
irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten ter- minals as required.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
At Every Second Oil Change Interval As Indi-cated By Oil Change Indicator System:
• Change fuel filter.
235
5. Remove bottom cover using a strapwrench. Rotate counterclockwise for re-
moval. Remove the used o-ring and dis-
card it.
6. Remove the used filter cartridge from the housing and dispose of it according to
your local regulations.
7. Wipe the sealing surfaces of the lid and housing clean.
8. Install a new o-ring into the ring groove on the filter housing and lubricate with clean
engine oil.
NOTE:
WIF (Water In Fuel) sensor is re-usable. Ser-
vice kit comes with new o-ring for filter can-
ister and WIF sensor.
Priming If The Engine Has Run Out
Of Fuel
WARNING!
Do not open the high pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High pressure
WARNING!
fuel spray can cause serious injury or
death.
1. Add a substantial amount of fuel to the tank, approximately 2 to 5 gal (8L to
19L).
2. Press ignition switch twice without your foot on brake to put vehicle in Run posi-
tion. This will activate the in tank fuel
pump for approximately 30 seconds. Re-
peat this process twice.
3. Start the engine using the “Normal Start- ing” procedure. Refer to “Starting The
Engine” in “Starting and Operating” for
further information.
CAUTION!
The starter motor will engage for approxi-
mately 30 seconds at a time. Allow two
minutes between cranking intervals.
NOTE:
The engine may run rough until the air is
forced from all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable un-
der certain conditions and be hazardous or
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or
gasoline, the use of these fuels can cause
damage to the fuel system.
NOTE:
• Use of biodiesel mixture in excess of 20% can negatively impact the fuel filter's abil-
ity to separate water from the fuel, resulting
in high pressure fuel system corrosion or
damage.
• In addition, commercially available fuel ad- ditives are not necessary for the proper
operation of your diesel engine.
• For extreme cold conditions, "Mopar Pre- mium Diesel Fuel Treatment" is recom-
mended to assist with cold starting.
251
DEALER SERVICE — 6.7L DIESEL
ENGINE
Your authorized dealer has the qualified ser-
vice personnel, special tools, and equipment
to perform all service operations in an expert
manner. Service Manuals are available which
include detailed service information for your
vehicle. Refer to these Service Manuals be-
fore attempting any procedure yourself.
NOTE:
Intentional tampering with emissions control
systems may void your warranty and could
result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or
around a motor vehicle. Only do service
work for which you have the knowledge
and the proper equipment. If you have any
doubt about your ability to perform a ser-
vice job, take your vehicle to a competent
mechanic.
Engine Air Cleaner Filter
CAUTION!
All air entering the engine intake must be
filtered. The abrasive particles in unfil-
tered air will cause rapid wear to engine
components.
WARNING!
The air induction system (air cleaner,
hoses, etc.) provides a measure of protec-
tion. Do not remove the air induction sys-
tem (air cleaner, hoses, etc.) unless such
removal is necessary for repair or mainte-
nance. Make sure that no one is near the
engine compartment before starting the
vehicle with the air induction system (air
cleaner, hoses, etc.) removed. Failure to
do so can result in serious personal injury.
The condition of the air cleaner filter is moni-
tored by the Engine Control Module. The
“SERVICE AIR FILTER” message will display
in the instrument cluster when service is required. Refer to “Instrument Cluster Dis-
play” in “Getting To Know Your Instrument
Panel” for further information.
The “SERVICE AIR FILTER” message could
be displayed periodically. This is because
engine air flow requirements change based
on driving conditions. As the filter becomes
more restrictive and air flow requirements
increase the “SERVICE AIR FILTER” mes-
sage will be displayed. The message may not
be displayed in subsequent drive cycles if the
same conditions are not met. The air filter
element should be replaced within 250 miles
(402 km) from the first time this message is
displayed to ensure proper engine operation
during all driving conditions.
CAUTION!
Driving with a restricted air filter can
cause engine damage. Driving in dusty
environments for extended periods will
lead to rapid air filter plugging. Action
should be taken as soon as the “SERVICE
AIR FILTER” message is displayed.
SERVICING AND MAINTENANCE
252
Priming If The Engine Has Run
Out Of Fuel
WARNING!
Do not open the high pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High pressure
fuel spray can cause serious injury or
death.
1. Add a substantial amount of fuel to the tank, approximately 2 to 5 gal (8L to
19L).
2. Turn ignition switch to the start position to engage starter for one second, return ig-
nition switch to run position. This will
activate in tank fuel pump for approxi-
mately 15 seconds. Repeat this process
twice.
3. Start the engine using the “Normal Start- ing” procedure. Refer to “Starting Proce-
dures” in “Starting and Operating” for
further information.
CAUTION!
Do not engage the starter motor for more
than 15 seconds at a time. Allow two
minutes between the cranking intervals.
NOTE:
The engine may run rough until the air is
forced from all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel
blending agent. They can be unstable un-
der certain conditions and be hazardous or
explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or
gasoline, the use of these fuels can cause
damage to the fuel system. NOTE:
• A maximum blend of 5% biodiesel, meet-
ing ASTM specification D-975 may be used
with your Cummins diesel engine. (Chassis
Cab models not configured with B20 capa-
bility.)
• A maximum blend of 20% biodiesel, meet- ing ASTM specification D-7467 may be
used with your Cummins diesel engine.
(Pickup models and Chassis Cab models
configured with B20 capability.)
• Use of biodiesel mixture in excess of 20% can negatively impact the fuel filter's abil-
ity to separate water from the fuel, resulting
in high pressure fuel system corrosion or
damage.
• Ethanol blends are not recommended or approved for use with your Cummins diesel
engine.
• In addition, commercially available fuel ad- ditives are not necessary for the proper
operation of your Cummins diesel engine.
SERVICING AND MAINTENANCE
256
Tire Inflation Pressures
The proper cold tire inflation pressure is
listed on the driver's side B-Pillar or rear edge
of the driver's side door.
At least once a month:
• Check and adjust tire pressure with a goodquality pocket-type pressure gauge. Do not
make a visual judgement when determining
proper inflation. Tires may look properly
inflated even when they are under-inflated.
• Inspect tires for signs of tire wear or visible damage.
CAUTION!
After inspecting or adjusting the tire pres-
sure, always reinstall the valve stem cap.
This will prevent moisture and dirt from
entering the valve stem, which could dam-
age the valve stem.
Inflation pressures specified on the placard
are always “cold tire inflation pressure”. Cold
tire inflation pressure is defined as the tire
pressure after the vehicle has not been driven
for at least three hours, or driven less than 1 mile (1.6 km) after sitting for a minimum of
three hours. The cold tire inflation pressure
must not exceed the maximum inflation pres-
sure molded into the tire sidewall.
Check tire pressures more often if subject to
a wide range of outdoor temperatures, as tire
pressures vary with temperature changes.
Tire pressures change by approximately 1 psi
(7 kPa) per 12°F (7°C) of air temperature
change. Keep this in mind when checking tire
pressure inside a garage, especially in the
Winter.
Example: If garage temperature = 68°F
(20°C) and the outside temperature = 32°F
(0°C) then the cold tire inflation pressure
should be increased by 3 psi (21 kPa), which
equals 1 psi (7 kPa) for every 12°F (7°C) for
this outside temperature condition.
Tire pressure may increase from 2 to 6 psi
(13 to 40 kPa) during operation. DO NOT
reduce this normal pressure build up or your
tire pressure will be too low.
Tire Pressures For High Speed Operation
The manufacturer advocates driving at safe
speeds and within posted speed limits.
Where speed limits or conditions are such
that the vehicle can be driven at high speeds,
maintaining correct tire inflation pressure is
very important. Increased tire pressure and
reduced vehicle loading may be required for
high-speed vehicle operation. Refer to your
authorized tire dealer or original equipment
vehicle dealer for recommended safe operat-
ing speeds, loading and cold tire inflation
pressures.
WARNING!
High speed driving with your vehicle under
maximum load is dangerous. The added
strain on your tires could cause them to
fail. You could have a serious collision. Do
not drive a vehicle loaded to the maximum
capacity at continuous speeds above
75 mph (120 km/h).
265