Exhaust Gas
WARNING!
Exhaust gases can injure or kill. They contain carbon
monoxide (CO), which is colorless and odorless.
Breathing it can make you unconscious and can even-
tually poison you. To avoid breathing (CO), follow
these safety tips:
•Do not run the engine in a closed garage or in
confined areas any longer than needed to move your
vehicle in or out of the area.
• If you are required to drive with the trunk/liftgate/
rear doors open, make sure that all windows are
closed and the climate control BLOWER switch is set
at high speed. DO NOT use the recirculation mode.
• If it is necessary to sit in a parked vehicle with the
engine running, adjust your heating or cooling con-
trols to force outside air into the vehicle. Set the
blower at high speed.
The best protection against carbon monoxide entry into the
vehicle body is a properly maintained engine exhaust
system.
Whenever a change is noticed in the sound of the exhaust
system, when exhaust fumes can be detected inside the vehicle, or when the underside or rear of the vehicle is
damaged, have a competent mechanic inspect the complete
exhaust system and adjacent body areas for broken, dam-
aged, deteriorated, or mispositioned parts. Open seams or
loose connections could permit exhaust fumes to seep into
the passenger compartment. In addition, inspect the ex-
haust system each time the vehicle is raised for lubrication
or oil change. Replace as required.
Safety Checks You Should Make Inside The Vehicle
Seat Belts
Inspect the seat belt system periodically, checking for cuts,
frays, and loose parts. Damaged parts must be replaced
immediately. Do not disassemble or modify the system.
Front seat belt assemblies must be replaced after a collision.
Rear seat belt assemblies must be replaced after a collision
if they have been damaged (i.e., bent retractor, torn web-
bing, etc.). If there is any question regarding seat belt or
retractor condition, replace the seat belt.
Air Bag Warning Light
The Air Bag warning lightwill turn on for four to
eight seconds as a bulb check when the ignition switch
is first turned to ON/RUN. If the light is either not on
during starting, stays on, or turns on while driving, 5
SAFETY 279
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop, could endanger the occupants of the vehicle.
Always stow the jack parts and the spare tire in the
places provided.
7. Install the wheel center cap and remove the wheel blocks. Do not install chrome or aluminum wheel center
caps on the spare wheel. This may result in cap damage.
8. Lower the jack to its fully closed position. Stow the replaced tire, jack, and tools as previously described.
NOTE: The bottle jack will not lower by turning the dial
(thumbwheel) by hand, it may be necessary to use the jack
driver in order to lower the jack.
9. Adjust the tire pressure when possible.
NOTE: Do not oil wheel studs. For chrome wheels, do not
substitute with chrome plated lug nuts.
To Stow The Flat Or Spare
NOTE: Have the flat tire repaired or replaced immedi-
ately.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could endanger the occupants of the vehicle.
Always stow the jack parts and the spare tire in the
places provided. Have the deflated (flat) tire repaired
or replaced immediately.
1. Turn the wheel so that the valve stem is facing the ground and toward the rear of the vehicle for conve-
nience in checking the spare tire inflation. Slide the
wheel retainer through the center of the wheel.
7
IN CASE OF EMERGENCY 497
SERVICING AND MAINTENANCE
CONTENTS
SCHEDULED SERVICING .................517
▫ Maintenance Plan ..................... .518
▫ Heavy Duty Use Of The Vehicle ............522
ENGINE COMPARTMENT .................523
▫ 3.6L Engine ..........................523
▫ 5.7L Engine ..........................524
▫ 6.4L Engine ..........................525
▫ Checking Oil Level — Gas Engine ...........526
▫ Adding Washer Fluid ...................526
▫ Maintenance-Free Battery .................526
DEALER SERVICE .......................527
▫ Engine Oil — Gas Engine .................528
▫ Engine Oil Filter .......................530
▫ Engine Air Cleaner Filter .................531 ▫
Air Conditioner Maintenance ..............533
▫ Front Driveshaft Lubrication — 2500/3500
(Four-Wheel Drive Models Only) ............539
▫ Accessory Drive Belt Inspection ............540
▫ Body Lubrication ..................... .541
▫ Windshield Wiper Blades .................542
▫ Exhaust System ........................545
▫ Cooling System ........................546
▫ Brake System ........................ .552
▫ Automatic Transmission ..................553
▫ Rear Axle And 4x4 Front Driving Axle Fluid
Level ...............................556
▫ Transfer Case ........................ .557
HOISTING ............................558
TIRES ............................... .558
8
Checking Oil Level — Gas Engine
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals, such as every fuel stop.
The best time to check the engine oil level is about five
minutes after a fully warmed up engine is shut off.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Always
maintain the oil level within the SAFE zone on the dipstick.
Adding one quart of oil when the reading is at the bottom
of the SAFE zone will result in a reading at the top of the
safe zone on these engines.
CAUTION!
Overfilling or underfilling will cause oil aeration or
loss of oil pressure. This could damage your engine.
Adding Washer Fluid
The fluid reservoir is located under the hood and should be
checked for fluid level at regular intervals. Fill the reservoir
with windshield washer solvent only (not radiator anti-
freeze). When refilling the washer fluid reservoir, take
some washer fluid and apply it to a cloth or towel and wipe
the wiper blades clean. This will help blade performance.To prevent freeze-up of your windshield washer system in
cold weather, select a solution or mixture that meets or
exceeds the temperature range of your climate. This rating
information can be found on most washer fluid containers.
WARNING!
Commercially available windshield washer solvents
are flammable. They could ignite and burn you. Care
must be exercised when filling or working around the
washer solution.
After the engine has warmed up, operate the defroster for
a few minutes to reduce the possibility of smearing or
freezing the fluid on the cold windshield. Windshield
washer solution used with water as directed on the con-
tainer, aids cleaning action, reduces the freezing point to
avoid line clogging, and is not harmful to paint or trim.
Maintenance-Free Battery
Your vehicle is equipped with a maintenance-free battery.
You will never have to add water, nor is periodic mainte-
nance required.
526 SERVICING AND MAINTENANCE
3. Run the engine at normal idle speed for at least 60seconds, and leave the engine running for the rest of this
procedure.
4. Fully apply the parking brake, and press the brake pedal.
5. Place the gear selector momentarily into each gear position (allowing time for the transmission to fully
engage in each position), ending with the transmission
in PARK.
6. Remove the dipstick, wipe it clean and reinsert it until seated.
7. Remove the dipstick again and note the fluid level on both sides. The fluid level reading is only valid if there
is a solid coating of oil on both sides of the dipstick.
Note that the holes in the dipstick will be full of fluid if
the actual level is at or above the hole. The fluid level
should be between the “HOT” (upper) reference holes
on the dipstick at normal operating temperature. If the
fluid level is low, add fluid through the dipstick tube to
bring it to the proper level. Do not overfill.Use ONLY
the specified fluid (see Fluids And Lubricants for fluid
specifications). After adding any quantity of oil through the dipstick tube, wait a minimum of two minutes for
the oil to fully drain into the transmission before re-
checking the fluid level.
NOTE: If it is necessary to check the transmission below
the operating temperature, the fluid level should be be-
tween the two “COLD” (lower) holes on the dipstick with
the fluid at 60-70°F / 16-21°C. Only use the COLD region
of the dipstick as a rough reference when setting the fluid
level after a transmission service or fluid change. Re-check
the fluid level, and adjust as required, once the transmis-
sion reaches normal operating temperature.
CAUTION!
If the fluid temperature is below 50 °F (10 °C) it may
not register on the dipstick. Do not add fluid until the
temperature is elevated enough to produce an accurate
reading. Run the engine at idle, in PARK, to warm the
fluid.
8. Reinsert the dipstick. Check for leaks. Release the park- ing brake.
8
SERVICING AND MAINTENANCE 555
NOTE:To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
sure that the dipstick cap is properly reseated. It is normal
for the dipstick cap to spring back slightly from its fully
seated position, as long as its seal remains engaged in the
dipstick tube.
Fluid And Filter Changes — Eight-Speed
Transmission
Under normal operating conditions, the fluid installed at
the factory will provide satisfactory lubrication for the life
of the vehicle.
Routine fluid and filter changes are not required. However,
change the fluid and filter if the fluid becomes contami-
nated (with water, etc.), or if the transmission is disas-
sembled for any reason.
Fluid And Filter Changes — Six Speed Transmission
Refer to the “Maintenance Plan” for the proper mainte-
nance intervals.
In addition, change the fluid and filters if the fluid becomes
contaminated (with water, etc.), or if the transmission is
disassembled for any reason.
Rear Axle And 4x4 Front Driving Axle Fluid Level
For normal service, periodic fluid level checks are not
required. When the vehicle is serviced for other reasons the
exterior surfaces of the axle assembly should be inspected.
If gear oil leakage is suspected inspect the fluid level. Refer
to “Fluids And Lubricants” in “Technical Specifications”
for further information. This inspection should be made
with the vehicle in a level position.
For 1500 Model axles, the fluid level should be even with
the bottom of the fill hole (within 1/4 in (6.4 mm) of edge
of hole) for the FDU215 HD front axle and C235FE rear
axle.
For all 2500/3500 Model axles, the fluid level should be 1/4
in ± 1/4 in (6.4 mm ± 6.4 mm) below the fill hole on the 9.25
in front and 3/4 in ± 1/4 in (19 mm ± 6.4 mm) on 10.5 in
rear axles. The 11.5 in rear axle level should be 1/4 in ± 1/4
in (6.4 mm ± 6.4 mm) below the fill hole.
Lubricant Selection
Refer to “Fluids And Lubricants” in “Technical Specifica-
tion” for further information.
556 SERVICING AND MAINTENANCE
Stain Repel Fabric Cleaning Procedure — If
Equipped
Stain Repel seats may be cleaned in the following manner:
•Remove as much of the stain as possible by blotting with
a clean, dry towel.
• Blot any remaining stain with a clean, damp towel.
• For tough stains, apply Mopar Total Clean, or a mild
soap solution to a clean, damp cloth and remove stain.
Use a fresh, damp towel to remove soap residue.
• For grease stains, apply Mopar Multi-Purpose Cleaner
to a clean, damp cloth and remove stain. Use a fresh,
damp towel to remove soap residue.
• Do not use any harsh solvents or any other form of
protectants on Stain Repel products.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical solvents
or abrasive cleaners. This will weaken the fabric. Sun
damage can also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the vehicle
to wash them. Dry with a soft cloth. Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
NOTE:
If the belts retract slowly, inspect the upper turning
loop for soiling. If soiling is present, clean with a wet soft
cloth until all residue is removed.
WARNING!
A frayed or torn belt could rip apart in a collision and
leave you with no protection. Inspect the belt system
periodically, checking for cuts, frays, or loose parts.
Damaged parts must be replaced immediately. Do not
disassemble or modify the system. Seat belt assemblies
must be replaced after a collision if they have been
damaged (i.e., bent retractor, torn webbing, etc.).
Plastic And Coated Parts
Use Mopar Total Clean to clean vinyl upholstery.
CAUTION!
• Direct contact of air fresheners, insect repellents,
suntan lotions, or hand sanitizers to the plastic,
(Continued)
588 SERVICING AND MAINTENANCE
Fluid Level Check.....................553, 554
Fluid Type ..........................553, 607
Shifting ............................306, 315
Special Additives ........................ .553
Automatic Transmission Limp Home Mode ........304
Axle Fluid ............................556, 607
Axle Lubrication .......................... .556
Back-Up .................................410
Back-Up Camera .......................... .410
Bar, Stabilizer/Sway System ...................361
Battery ...............................191, 526
Charging System Light ....................191
Keyless Key Fob Replacement ................24
Belts, Seat ............................... .279
Body Builders Guide ..........................7
Body Mechanism Lubrication ..................541
B-Pillar Location .......................... .564
Brake Assist System ........................ .206
Brake Control System, Electronic ................205
Brake Fluid .......................... .552, 607
Brake System ..........................552, 593
Fluid Check ............................552
Master Cylinder ........................ .552
Parking ...............................295 Warning Light
.......................... .190
Brake/Transmission Interlock ..................299
Bulb Replacement ..........................452
Bulbs, Light .......................... .281, 452
Cab Top Clearance Lights .....................458
Camera .................................410
Camera, Rear ............................ .410
Camper .................................152
Capacities, Fluid .......................... .603
Caps, Filler Oil (Engine) ..................... .523, 529, 530
Power Steering ..........................394
Radiator (Coolant
Pressure).................549
Carbon Monoxide Warning ................279, 600
Cargo Light ...............................79
Car Washes ...............................585
Cellular Phone ............................654
Center High Mounted Stop Light ...............457
Center Seat Storage Compartment ...............123
Changing A Flat Tire ........................468
Chart, Tire Sizing .......................... .560
Check Engine Light (Malfunction Indicator Light). . . .201
Checking Your Vehicle For Safety ...............278
Checks, Safety ............................ .278
12
INDEX 683