Page 555 of 700

WARNING!(Continued)
in a tightly closed container. Keep the master cylin-
der reservoir cap secured at all times. Brake fluid in
a open container absorbs moisture from the air
resulting in a lower boiling point. This may cause it
to boil unexpectedly during hard or prolonged brak-
ing, resulting in sudden brake failure. This could
result in a collision.
• Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
• Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
Automatic Transmission
Selection Of Lubricant
It is important to use the proper transmission fluid to
ensure optimum transmission performance and life. Use
only the manufacturer ’s specified transmission fluid. Refer
to “Fluids And Lubricants” in “Technical Specifications”. It is important to maintain the transmission fluid at the
correct level using the recommended fluid. No chemical
flushes should be used in any transmission; only the
approved lubricant should be used.
CAUTION!
Using a transmission fluid other than the manufactur-
er ’s recommended fluid may cause deterioration in
transmission shift quality and/or torque converter
shudder, and will require more frequent fluid and
filter changes. Refer to “Fluids And Lubricants” in
“Technical Specifications” for fluid specifications.
Special Additives
The manufacturer strongly recommends against using any
special additives in the transmission. Automatic Transmis-
sion Fluid (ATF) is an engineered product and its perfor-
mance may be impaired by supplemental additives. There-
fore, do not add any fluid additives to the transmission.
The only exception to this policy is the use of special dyes
for diagnosing fluid leaks in six-speed transmissions.
Avoid using transmission sealers as they may adversely
affect seals.
8
SERVICING AND MAINTENANCE 553
Page 558 of 700

NOTE:To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
sure that the dipstick cap is properly reseated. It is normal
for the dipstick cap to spring back slightly from its fully
seated position, as long as its seal remains engaged in the
dipstick tube.
Fluid And Filter Changes — Eight-Speed
Transmission
Under normal operating conditions, the fluid installed at
the factory will provide satisfactory lubrication for the life
of the vehicle.
Routine fluid and filter changes are not required. However,
change the fluid and filter if the fluid becomes contami-
nated (with water, etc.), or if the transmission is disas-
sembled for any reason.
Fluid And Filter Changes — Six Speed Transmission
Refer to the “Maintenance Plan” for the proper mainte-
nance intervals.
In addition, change the fluid and filters if the fluid becomes
contaminated (with water, etc.), or if the transmission is
disassembled for any reason.
Rear Axle And 4x4 Front Driving Axle Fluid Level
For normal service, periodic fluid level checks are not
required. When the vehicle is serviced for other reasons the
exterior surfaces of the axle assembly should be inspected.
If gear oil leakage is suspected inspect the fluid level. Refer
to “Fluids And Lubricants” in “Technical Specifications”
for further information. This inspection should be made
with the vehicle in a level position.
For 1500 Model axles, the fluid level should be even with
the bottom of the fill hole (within 1/4 in (6.4 mm) of edge
of hole) for the FDU215 HD front axle and C235FE rear
axle.
For all 2500/3500 Model axles, the fluid level should be 1/4
in ± 1/4 in (6.4 mm ± 6.4 mm) below the fill hole on the 9.25
in front and 3/4 in ± 1/4 in (19 mm ± 6.4 mm) on 10.5 in
rear axles. The 11.5 in rear axle level should be 1/4 in ± 1/4
in (6.4 mm ± 6.4 mm) below the fill hole.
Lubricant Selection
Refer to “Fluids And Lubricants” in “Technical Specifica-
tion” for further information.
556 SERVICING AND MAINTENANCE
Page 559 of 700

NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
Limited-Slip Differentials
1500 Model rear axles equipped with a Limited Slip
Differential require that 5 oz. (148 ml) Mopar Limited Slip
Additive be added to the gear lubricant. Refer to “Fluids
And Lubricants” in “Technical Specification” for further
information. The Mopar Limited Slip Additive should be
added to the gear lubricant whenever a fluid change is
made to an axle equipped with a Limited Slip Differential.
2500/3500 Model axles DO NOT REQUIREany limited
slip oil additive (friction modifiers).
NOTE: When refilling an axle with a Limited Slip Differ-
ential, (which requires a Limited Slip Additive), the Lim-
ited Slip Additive should be added before the gear lubri-
cant is added to insure proper additive fill.
Drain And Refill
Refer to the “Maintenance Plan” for the proper mainte-
nance intervals.
Transfer Case
Selection Of Lubricant
Use only the manufacturer’s recommended fluid. Refer to
“Fluids And Lubricants” in “Technical Specifications” for
further information.
Fluid Level Check
This fluid level can be checked by removing the filler plug.
The fluid level should be to the bottom edge of the filler
plug hole with the vehicle in a level position.
Drain And Refill
Refer to the “Maintenance Plan” for the proper mainte-
nance intervals.8
SERVICING AND MAINTENANCE 557
Page 593 of 700

TECHNICAL SPECIFICATIONS
CONTENTS
IDENTIFICATION DATA ...................593
▫ Vehicle Identification Number .............593
BRAKE SYSTEM ........................593
▫ Hydraulic Brake Assist — 2500/3500 Models Only
(Except Power Wagon) ...................593
WHEEL AND TIRE TORQUE SPECIFICATIONS . .594
▫ Torque Specifications ....................594
FUEL REQUIREMENTS ...................596
▫ 3.6L Engine .......................... .596
▫ 5.7L Engine .......................... .596
▫ 6.4L Engine .......................... .597
▫ Reformulated Gasoline ..................597
▫ Materials Added To Fuel .................597
▫ Gasoline/Oxygenate Blends ...............598 ▫
Do Not Use E-85 In Non-Flex Fuel Vehicles . . . .598
▫ CNG And LP Fuel System Modifications ......599
▫ MMT In Gasoline .......................599
▫ Fuel System Cautions ....................599
▫ Carbon Monoxide Warnings ...............600
FLEXIBLE FUEL (3.6L ENGINE ONLY) ........600
▫ E-85 General Information .................600
▫ Ethanol Fuel (E-85) ..................... .600
▫ Fuel Requirements .....................601
▫ Selection Of Engine Oil For Flexible Fuel Vehicles
(E-85) And Gasoline Vehicles ..............601
▫ Starting ............................ .602
▫ Cruising Range ........................602
▫ Replacement Parts ..................... .602
9
Page 594 of 700
▫Maintenance ..........................602
FLUID CAPACITIES ..................... .603
FLUIDS AND LUBRICANTS ................604 ▫
Engine ............................. .604
▫ Chassis ............................ .607
592 TECHNICAL SPECIFICATIONS
Page 595 of 700

IDENTIFICATION DATA
Vehicle Identification Number
The Vehicle Identification Number (VIN) is found on the
left front corner of the instrument panel, visible through
the windshield. This number also appears on the vehicle
frame and underbody as well as the Automobile Informa-
tion Disclosure Label affixed to a window on your vehicle,
the vehicle registration and title.
NOTE:It is illegal to remove or alter the VIN.
BRAKE SYSTEM
If power assist is lost for any reason (for example, repeated
brake applications with the engine off), the brakes will still
function. However, you will experience a substantial in-
crease in braking effort to stop the vehicle.
If either the front or rear hydraulic system loses normal
braking capability, the remaining system will still function
with some loss of overall braking effectiveness. This will be
evident by increased pedal travel during application,
greater pedal force required to slow or stop, and activation
of the “Brake Warning Light” and the “ABS Warning
Light” (if equipped) during brake use.
Hydraulic Brake Assist — 2500/3500 Models Only
(Except Power Wagon)
The brake system power assist is provided by a hydro-
boost unit which shares fluid with the power steering
system. You may experience some clicking or hissing
noises from the hydro-boost system during hard braking
conditions.
NOTE:Under cold temperatures, pedal effort will be
higher than normal until the power steering fluid reaches
operating temperature.
Vehicle Identification Number
9
TECHNICAL SPECIFICATIONS 593
Page 596 of 700
WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to ensure that
the wheel is properly mounted to the vehicle. Any time a
wheel has been removed and reinstalled on the vehicle, the
lug nuts/bolts should be torqued using a properly cali-
brated torque wrench using a high quality six sided (hex)
deep wall socket.
Torque Specifications
Lug Nut/
Bolt Torque Lug Nut/
Bolt Type **Lug Nut/
Bolt Size Lug Nut/
Bolt Socket Size
130 Ft-Lbs (176 N·m) Cone M14 x 1.50 22 mm
140 Ft-Lbs (190 N·m) Flanged
**Use only your authorized dealer recommended lug nuts/
bolts and clean or remove any dirt or oil before tightening. NOTE:
Dual wheels are flat mounted, center piloted. The
lug nuts are a two-piece assembly. When the tires are being
rotated or replaced, clean these lug nuts and add two drops
of oil at the interface between the lug nut/bolt and the
washer. Do not oil wheel studs.
Two-Piece Lug Nut
594 TECHNICAL SPECIFICATIONS
Page 597 of 700
Inspect the wheel mounting surface prior to mounting the
tire and remove any corrosion or loose particles.
Tighten the lug nuts/bolts in a star pattern until each
nut/bolt has been tightened twice. Ensure that the socket is
fully engaged on the lug nut/bolt (do not insert it half-
way).
After 25 miles (40 km), check the lug nut/bolt torque to be
sure that all the lug nuts/bolts are properly seated against
the wheel.
WARNING!
To avoid the risk of forcing the vehicle off the jack, do
not tighten the lug nuts fully until the vehicle has been
lowered. Failure to follow this warning may result in
personal injury.Wheel Mounting Surface
Four And Five Lug Nuts/Bolts Torque Pattern
9
TECHNICAL SPECIFICATIONS 595