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1.Motor: The winch motor is powered by the vehicle
charging system and features a thermal protection
switch that automatically stops motor function in the
power-in direction if the motor gets too hot.
2. Remote Socket: The remote socket allows the remote
control to be attached to the control pack to allow the
winch to function.
3. Winch Drum With Integral Brake: The winch drum
allows the wire rope to be stored on the winch and
transmits force to the wire rope. The winch is equipped
with an integral brake that will stop rotation of the
winch drum if the winch motor is stopped.
4. 3-Stage Planetary Gear Set: Provides balance between
speed and pulling power.
5. Wire Rope: The wire rope allows the winch to be
connected to an anchor to provide a pulling force.
6. Clutch Lever: The clutch lever allows the winch drum to
be disconnected from the winch motor to allow the wire
rope to be pulled from the winch by hand. 7.
Remote Control: The remote control provides the inter-
face between the winch operator and the winch. The
remote control provides the ability to power the winch
in, out, and stop the winch. To operate the winch, the
toggle switch is pressed down to power the winch in
and up to power the winch out. The winch will stop if
the switch is left in the neutral (center) position.
CAUTION!
If not installed, the hook strap must be placed on the
hook.
Fairlead: The fairlead acts as a guide for the wire rope and
minimizes damage to the rope.6
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Operating Your Winch
WARNING!
Failure to observe any of these warnings regarding
proper winch usage may result in severe injury.
•Always use supplied hook strap to hold the hook
when spooling wire rope in or out.
• Never use as a hoist.
• Never use to move persons.
• Never exceed winch or wire rope rated capacity.
• Always wear heavy leather gloves when handling
the wire rope.
• Never touch wire rope or hook while in tension or
under load.
• Never engage or disengage clutch if winch is under
load, wire rope is in tension, or wire rope drum is
moving.
• Always stand clear of wire rope and load and keep
others away during winching.
• Always keep hands and clothing clear of the wire
rope, hook and fairlead opening during operation
and when spooling.
(Continued)
WARNING! (Continued)
•Never wrap wire rope back onto itself. Always use a
choker chain, wire choker rope or tree trunk protec-
tor on the anchor.
• Never attach a recovery strap to the winch hook to
increase the length of a pull.
• Never attempt to tow a vehicle with the recovery
strap attached directly to the winch hook.
• Never use bungeestraps that develop tremendous
and potentially dangerous amounts of force when
stretched.
• Always disconnect the remote control when not in
use.
• Never winch when there are less than five wraps of
wire rope around the winch drum.
• Always pass remote control through a window to
avoid pinching lead in door, when using remote
inside a vehicle.
• Never leave the remote control plugged into the
winch while free spooling, rigging or sitting idle.
6
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General Information
Practice using your winch before you get stuck. Some key
points to remember when using your winch are:
•Always take your time to assess the situation and plan
your pull carefully.
• Always take your time when using a winch.
• Use the right equipment for the situation.
• Always wear leather gloves and do not allow the wire
rope to slip through your hands when handling the
rope.
• Only the operator should handle the wire rope and
remote control.
• Think safety at all times.
Vehicle Recovery Using The Winch
CAUTION!
•Always Know Your Winch: Take the time to fully
read and understand the included Installation and
Operations Guide, and Basic Guide to Winching
(Continued)
CAUTION! (Continued)
Techniques, in order to understand your winch and
the winching operation.
• Always inspect winch installation and wire rope
condition before operating the winch. Frayed,
kinked or damaged wire rope must be replaced
immediately. Loose or damaged winch installation
must be corrected immediately.
• Always be sure any element which can interfere with
safe winching operations is removed prior to initiat-
ing winching.
• Always keep remote control lead clear of the drum,
wire rope and rigging.
• Inspect for cracks, pinches, frayed wires, or loose
connections. Replace if damaged.
• Be careful not to pull the Winch Cable Collar
through the rollers. Watch and listen to Winch for
proper snugness.
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7. Attach the Clevis/D-shackle and Tree Trunk Protector.Attach the shackle to the two ends of the strap or chain
and through the hook loop, being careful not to over
tighten (tighten and back-off 1/2 turn).
8. Lock the clutch. Lock the winch drum by rotating the clutch lever on the winch to engage.
NOTE: Always ensure the clutch is fully engaged or
disengaged.
9. Connect the remote control to the winch control box, located behind the front bumper. Be careful not to let the
remote control cord dangle in front of the winch. If you choose to control the winch from inside your vehicle,
always pass the remote through a window to avoid
pinching the cord in the door. Always disconnect the
remote control when not in use.
10. Put wire rope under tension. Using the remote control switch, slowly wind the wire rope until no slack
remains. Once the wire rope is under tension, stand
well clear of it and never step over it.
Clevis/D-ShacklesWinch Box Remote Control Connector
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14. Begin winching. With the winching vehicles engine onand light tension already on the wire rope, begin
winching slowly and steadily. Be sure that the wire
rope is winding evenly and tightly around the spooling
drum. For additional assistance, the winched vehicle
can be slowly driven while being pulled by the winch.
Continue pulling until the vehicle is on stable ground.
If you are able to drive the vehicle, the winching
operation is complete. NOTE:
•Avoid overheating the winch motor. For extended
winching, stop at reasonable intervals to allow the
winch motor to cool down.
• What to look for under load:
The wire rope must
always spool onto the drum as indicated by the drum
rotation decal on the winch. As you power-in, make sure
the wire rope winds evenly and tightly on the drum. This
prevents the outer wire wraps from drawing into the
inner wraps, binding and damaging the wire rope. Avoid
shock loads by using the control switch intermittently to
take up wire rope slack. Shock loads can momentarily far
exceed the winch and wire rope ratings. During side pulls
the wire rope tends to stack up at one end of the drum.
This stack can become large enough to cause serious
damage to the winch. So, line up pulls as straight ahead
as possible and stop winching if the wire rope comes close
to the tie rods or mounting plate. To fix an uneven stack,
spool out that section of the rope and reposition it to the
opposite end of the drum, which will free up space for
continued winching.
15. Secure vehicle. Once recovery of the vehicle is com-
plete, be sure to secure the vehicle’s brakes and shift
the transmission to PARK. Release tension in the wire
rope.Using The Remote Control
6
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16. Disconnect the wire rope, and disconnect from theanchor.
17. Rewind the wire rope. The person handling the wire rope should walk the rope in and not let it slide
through the hand, control the winch at all times.
WARNING!
To prevent serious injury, NEVER put your fingers
inside the hook area as you are powering-in. NOTE: How to spool under no load:
Arrange the remote
control lead so it cannot be caught in the winch. Arrange
the wire rope so it will not kink or tangle when spooled. Be
sure any wire rope already on the spooling drum is wound
tightly and evenly layered. Tighten and straighten the layer
if necessary. Keep the wire rope under light tension and
spool the wire rope back and onto the winch drum in even
layers. Stop frequently to tighten and straighten the layers
as necessary. Repeat this process until the winch hook is the
same distance as the full length of the remote control from
the winch. Pinch the hook between your thumb and
forefinger and attach the hook strap. Hold the hook strap
between the thumb and forefinger to keep tension on the
wire rope. Walk the wire rope towards the fairlead, care-
fully spooling in the remaining wire rope. By pulsing the
remote control switch.
18. Store the hook on the most outboard loop of the tow hook.
Rewinding The Wire Rope
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19. Disconnect the remote control. Disconnect the remotecontrol cord from the control box and store in a clean
and dry place. Winching operations are now complete.
Put the cap on the solenoid plug-in.
NOTE: Always store the remote control in a protected,
clean, dry area.
Rigging Techniques
Various winching situations will require application of
other winching techniques. These could range from too
little distance to achieve maximum pull using straight line
rigging, simply increasing pulling power, or maintaining a straight-line pulling situation. You will have to assess what
technique is correct for your situation. Think
safetyat all
times.
How To Change The Pulling Direction
All winching operations should have a straight line from
the winch to the object being pulled. This minimizes the
wire rope collecting on one side of the drum affecting
pulling efficiency and damaging wire rope. A snatch block,
secured to a point directly in front of the vehicle will enable
Hook In Stored Position
Change Pulling Directions
6
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STEERING WHEEL AUDIO CONTROLS — IF
EQUIPPED
The remote sound system controls are located on the back
surface of the steering wheel. Reach behind the wheel to
access the switches.
The right hand control is a rocker type switch with a
push-button in the center. Pushing the top of the switch
will increase the volume, and pushing the bottom of the
switch will decrease the volume.The button located in the center of the right hand control
will switch modes to Radio, CD or other valid audio
sources.
The left hand control is a rocker type switch with a
push-button in the center. The function of the left hand
control is different depending on which mode you are in.
The following describes the left hand control operation in
each mode.
Radio Operation
Pushing the top of the switch will SEEK up for the next
listenable station and pushing the bottom of the switch will
SEEK down for the next listenable station.
The button located in the center of the left hand control will
tune to the next pre-set station that you have programmed
in the radio pre-set buttons.
CD Player — If Equipped
Pushing the top of the switch once will go to the next track
on the CD. Pushing the bottom of the switch once will go
to the beginning of the current track or to the beginning of
the previous track if it is within eight seconds after the
current track begins to play.
Remote Sound System Controls (Rearview Of Steering
Wheel)
10
MULTIMEDIA 653