WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic, pull far enough off the
road to avoid being hit when operating the jack or
changing the wheel.
2. Place the gear selector into PARK. On four-wheel drive vehicles, shift the transfer case to the 4L position.
3. Turn on the Hazard Warning flasher.
4. Apply the parking brake.
5. Turn the ignition OFF.
6.
Block both the front and rear of the wheel diagonally
opposite the jacking position. For example, if the right front
wheel is being changed, block the left rear wheel.
NOTE: Passengers should not remain in the
vehicle when the vehicle is being jacked.
Jacking Instructions (1500 Series)
WARNING!
Carefully follow these tire changing warnings to help
prevent personal injury or damage to your vehicle:
• Always park on a firm, level surface as far from the
edge of the roadway as possible before raising the
vehicle.
• Turn on the Hazard Warning flasher.
• Block the wheel diagonally opposite the wheel to be
raised.
• Set the parking brake firmly and set the transmission
in PARK.
• Never start or run the engine with the vehicle on a
jack.
• Do not let anyone sit in the vehicle when it is on a
jack.
• Do not get under the vehicle when it is on a jack. If
you need to get under a raised vehicle, take it to a
service center where it can be raised on a lift.
• Only use the jack in the positions indicated and for
lifting this vehicle during a tire change.
(Continued)
7
IN CASE OF EMERGENCY 475
WARNING!
Raising the vehicle higher than necessary can make the
vehicle less stable. It could slip off the jack and hurt
someone near it. Raise the vehicle only enough to
remove the tire.
5. Remove the lug nuts and pull the wheel off. Install the spare wheel and lug nuts with the cone shaped end of
the lug nuts toward the wheel. Hand tighten the lug
nuts with vehicle lifted. To avoid the risk of forcing the
vehicle off the jack, do not fully tighten the lug nuts until
the vehicle has been lowered.
6. Lower vehicle to ground, finish tightening the lug nuts. Push down on the wrench while at the end of the handle
for increased leverage. Tighten the lug nuts in a star
pattern until each nut has been tightened twice. For the
correct lug nut torque refer to “Torque Specifications” in
“Technical Specifications”. If in doubt about the correct
tightness, have them checked with a torque wrench by
an authorized dealer or service station.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop, could endanger the occupants of the vehicle.
Always stow the jack parts and the spare tire in the
places provided.
7. Install the wheel center cap and remove the wheel blocks. Do not install chrome or aluminum wheel center
caps on the spare wheel. This may result in cap damage.
8. Lower the jack to its fully closed position. Stow the replaced tire, jack, and tools as previously described.
9. Adjust the tire pressure when possible.
NOTE: Do not oil wheel studs. For chrome wheels, do not
substitute with chrome plated wheel nuts.
To Stow The Flat Or Spare
NOTE: Vehicles equipped with aluminum wheels cannot
be stored under the vehicle because the wheel retainer will
not fit through the wheel pilot hole. Secure the flat tire in
the bed of the truck. Have the flat tire repaired or replaced
immediately.
480 IN CASE OF EMERGENCY
Jacking And Tire Changing 2500 And 3500 Series
Trucks
WARNING!
•Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
• Being under a jacked-up vehicle is dangerous. The
vehicle could slip off the jack and fall on you. You
could be crushed. Never put any part of your body
under a vehicle that is on a jack. If you need to get
under a raised vehicle, take it to a service center
where it can be raised on a lift.
• Never start or run the engine while the vehicle is on
a jack.
• The jack is designed to be used as a tool for changing
tires only. The jack should not be used to lift the
vehicle for service purposes. The vehicle should be
jacked on a firm level surface only. Avoid ice or
slippery areas.
Jack Location
The jack and jack tools are stored under the front passenger
seat.
Removal Of Jack And Tools (2500 And 3500 Series)
To access the jack and jack tools, you must remove the
plastic access cover located on the side of the front passen-
ger ’s seat. To remove the cover, pull the front part of the
cover (closest to the front of the seat) toward you to release
a locking tab. Once the front of the cover is loose, slide the
cover toward the front of the seat until it is free from the
seat frame.
Jack Access Cover
7
IN CASE OF EMERGENCY 485
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic, pull far enough off the
road to avoid being hit when operating the jack or
changing the wheel.
2. Place the gear selector into PARK. On four-wheel drive vehicles, shift the transfer case to the 4L position.
3. Turn on the Hazard Warning flasher.
4. Apply the parking brake.
5. Turn the ignition OFF.
6.
Block both the front and rear of the wheel diagonally
opposite the jacking position. For example, if the right front
wheel is being changed, block the left rear wheel.
NOTE: Passengers should not remain in the
vehicle when the vehicle is being jacked.
Jacking Instructions (2500 And 3500 Series)
WARNING!
Carefully follow these tire changing warnings to help
prevent personal injury or damage to your vehicle:
• Always park on a firm, level surface as far from the
edge of the roadway as possible before raising the
vehicle.
• Turn on the Hazard Warning flasher.
• Block the wheel diagonally opposite the wheel to be
raised.
• Set the parking brake firmly and set the transmission
in PARK.
• Never start or run the engine with the vehicle on a
jack.
• Do not let anyone sit in the vehicle when it is on a
jack.
• Do not get under the vehicle when it is on a jack. If
you need to get under a raised vehicle, take it to a
service center where it can be raised on a lift.
• Only use the jack in the positions indicated and for
lifting this vehicle during a tire change.
(Continued)
7
IN CASE OF EMERGENCY 491
5. Remove the lug nuts and pull the wheel off. On singlerear-wheel (SRW) trucks, install the spare wheel and lug
nuts with the cone shaped end of the wheel nuts toward
the wheel. On 3500 dual rear-wheel models (DRW)
trucks, if the outer tire is being replaced then leave the
inner wheel on the vehicle. If the inner wheel is being
replaced remove the outer wheel and replace the inner
wheel. The wheel nuts are a two-piece assembly with a
flat face. Lightly tighten the lug nuts. To avoid the risk of
forcing the vehicle off the jack, do not fully tighten the
lug nuts until the vehicle has been lowered.
6. Finish tightening the lug nuts. Push down on the lugwrench while at the end of the handle for increased
leverage. Tighten the lug nuts in a star pattern until each
nut has been tightened twice. For the correct lug nut
torque refer to “Torque Specifications” in “Technical
Specifications”. If in doubt about the correct tightness,
have them checked with a torque wrench by an autho-
rized dealer or service station.
Rear Inner Wheel Proper Placement
(Dual Rear Wheel Equipped)
Dual Rear Wheel Jack Placement
496 IN CASE OF EMERGENCY
to the radiator and aids in removing heat from the
engine cooling system.
WARNING!
You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If you
see or hear steam coming from under the hood, do not
open the hood until the radiator has had time to cool.
Never try to open a cooling system pressure cap when
the radiator or coolant bottle is hot.
CAUTION!
Driving with a hot cooling system could damage your
vehicle. If the temperature gauge reads HOT (H), pull
over and stop the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer drops back
into the normal range. If the pointer remains on HOT
(H), and you hear continuous chimes, turn the engine
off immediately and call for service.
GEAR SELECTOR OVERRIDE — 6-SPEED
TRANSMISSION
If a malfunction occurs and the gear selector cannot be
moved out of the PARK position, you can use one of the
following procedures to temporarily move the gear selec-
tor.
Column Gear Selector — If Equipped
1. Turn the engine OFF.
2. Firmly apply the parking brake.
3. Tilt the steering wheel to the full up position.
4. Press and maintain firm pressure on the brake pedal.
5. Insert a screwdriver or similar tool into the access port(ringed circle) on the bottom of the steering column, and
push and hold the override release lever up.
506 IN CASE OF EMERGENCY
WARNING!(Continued)
injure someone. Do not spin your vehicle’s wheels
faster than 30 mph (48 km/h) or for longer than 30
seconds continuously without stopping when you are
stuck and do not let anyone near a spinning wheel, no
matter what the speed.
CAUTION!
•Racing the engine or spinning the wheels may lead
to transmission overheating and failure. Allow the
engine to idle with the transmission in NEUTRAL
for at least one minute after every five rocking-
motion cycles. This will minimize overheating and
reduce the risk of clutch or transmission failure
during prolonged efforts to free a stuck vehicle.
• When “rocking” a stuck vehicle by shifting between
DRIVE/2nd gear and REVERSE, do not spin the
wheels faster than 15 mph (24 km/h), or drivetrain
damage may result.
(Continued)
CAUTION! (Continued)
•Revving the engine or spinning the wheels too fast
may lead to transmission overheating and failure. It
can also damage the tires. Do not spin the wheels
above 30 mph (48 km/h) while in gear (no transmis-
sion shifting occurring).
TOWING A DISABLED VEHICLE
This section describes procedures for towing a disabled
vehicle using a commercial towing service. If the transmis-
sion and drivetrain are operable, disabled vehicles may
also be towed as described under “Recreational Towing” in
the “Starting And Operating” section.
NOTE: Vehicles equipped with air suspension must be
placed in Transport mode, before tying them down (from
the body) on a trailer or flatbed truck. Refer to Air
Suspension inStarting And Operating for more informa-
tion. If the vehicle cannot be placed in Transport mode (for
example, engine will not run), tie-downs must be fastened
to the axles (not to the body). Failure to follow these
instructions may cause fault codes to be set and/or cause
loss of proper tie-down tension.
510 IN CASE OF EMERGENCY
SERVICING AND MAINTENANCE
CONTENTS
SCHEDULED SERVICING .................517
▫ Maintenance Plan ..................... .518
▫ Heavy Duty Use Of The Vehicle ............522
ENGINE COMPARTMENT .................523
▫ 3.6L Engine ..........................523
▫ 5.7L Engine ..........................524
▫ 6.4L Engine ..........................525
▫ Checking Oil Level — Gas Engine ...........526
▫ Adding Washer Fluid ...................526
▫ Maintenance-Free Battery .................526
DEALER SERVICE .......................527
▫ Engine Oil — Gas Engine .................528
▫ Engine Oil Filter .......................530
▫ Engine Air Cleaner Filter .................531 ▫
Air Conditioner Maintenance ..............533
▫ Front Driveshaft Lubrication — 2500/3500
(Four-Wheel Drive Models Only) ............539
▫ Accessory Drive Belt Inspection ............540
▫ Body Lubrication ..................... .541
▫ Windshield Wiper Blades .................542
▫ Exhaust System ........................545
▫ Cooling System ........................546
▫ Brake System ........................ .552
▫ Automatic Transmission ..................553
▫ Rear Axle And 4x4 Front Driving Axle Fluid
Level ...............................556
▫ Transfer Case ........................ .557
HOISTING ............................558
TIRES ............................... .558
8