2018 KIA NIRO PLUG-IN HYBRID clutch

817
Maintenance
105,000 miles (168,000 km) or 84 months
❑Inspect air cleaner filter
❑Inspect HSG belt *3(105,000 miles (168,000 km) or 168 months)
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect engine clutch actuator hose and lines
(Every 15,000 mile (24,000 km) or 12months)
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace spark plugs (iridium coated)
❑Replace engine oil and filter
(105,000 miles (168,000 km) or 168 months)
❑ Add fuel additive *4 (105,000 miles (168,000 km) or 168 months
❑Rotate tire position (Every 7,500 miles (12,000 km))
112,500 miles (180,000 km) or 90 months
❑Inspect air cleaner filter
❑Inspect HSG belt *3(112,500 miles (180,000 km) or 180 months)
❑Inspect vacuum hose
❑Inspect dual clutch transmission fluid
❑Replace engine oil and filter
(112,500 miles (180,000 km) or 180 months)
❑Replace engine clutch actuator fluid
(Every 22,500 mile (36,000 km) or 18 months)
❑ Add fuel additive *4 (112,500 miles (180,000 km) or 180 months
❑Rotate tire position (Every 7,500 miles (12,000 km))
*3Inspect HSG belt for evidence of cuts, cracks, excessive wear or oil saturation
and replace if necessary. If HSG belt noise occurred, readjust HSG belt ten-
sion before replace.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
Normal Maintenance Schedule (CONT.)

Maintenance
18
8
Normal Maintenance Schedule (CONT.)
120,000 miles (192,000 km) or 96 months
❑ Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect brake fluid
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Inspect engine clutch actuator hose and lines
(Every 15,000 mile (24,000 km) or 12months)
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
❑Replace engine oil and filter
(120,000 miles (192,000 km) or 192 months)
❑Replace HSG belt *3(120,000 miles (192,000 km) or 96 months)
❑Replace engine coolant (First, 120,000 miles (192,000 km) or
120 months after every 30,000 miles (48,000 km) or 24 months)
(Continued)
*1Fuel tank air filter are considered to be maintenance free but periodic inspec-
tion is recommended for this maintenance schedule depends on fuel quality.
*
3Inspect HSG belt for evidence of cuts, cracks, excessive wear or oil saturation
and replace if necessary. If HSG belt noise occurred, readjust HSG belt ten-
sion before replace.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
127,500 miles (204,000 km) or 102 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect HSG belt *3(127,500 miles (204,000 km) or 204 months)
❑Replace engine oil and filter
(127,500 miles (204,000 km) or 204 months)
❑ Add fuel additive *4 (127,500 miles (204,000 km) or 204 months)
❑Rotate tire position (Every 7,500 miles (12,000 km))
(Continued)
❑Replace inverter coolant (First, 120,000 miles (192,000 km) or
120 months after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *4 (120,000 miles (192,000 km) or 192 months)
❑Rotate tire position (Every 7,500 miles (12,000 km))

819
Maintenance
Normal Maintenance Schedule (CONT.)
135,000 miles (216,000 km) or 108 months
❑Inspect air cleaner filter
❑Inspect HSG belt *3(135,000 miles (216,000 km) or 216 months)
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect engine clutch actuator hose and lines
(Every 15,000 mile (24,000 km) or 12months)
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter
(135,000 miles (216,000 km) or 216 months)
❑Replace engine clutch actuator fluid
(Every 22,500 mile (36,000 km) or 18 months)
❑ Add fuel additive *4 (135,000 miles (216,000 km) or 216 months)
❑Rotate tire position (Every 7,500 miles (12,000 km))
142,500 miles (228,000 km) or 114 months
❑Inspect air cleaner filter
❑Inspect HSG belt *3(142,500 miles (228,000 km) or 228 months)
❑Inspect vacuum hose
❑Replace engine oil and filter
(142,500 miles (228,000 km) or 228 months)
❑ Add fuel additive *4 (142,500 miles (228,000 km) or 228 months)
❑Rotate tire position (Every 7,500 miles (12,000 km))
*3Inspect HSG belt for evidence of cuts, cracks, excessive wear or oil saturation
and replace if necessary. If HSG belt noise occurred, readjust HSG belt ten-
sion before replace.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

Maintenance
20
8
Normal Maintenance Schedule (CONT.)
150,000 miles (240,000 km) or 120 months
❑ Inspect HSG belt *3(150,000 miles (240,000 km) or 240 months)
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect brake fluid
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Inspect engine clutch actuator hose and lines
(Every 15,000 mile (24,000 km) or 12months)
❑ Inspect dual clutch transmission fluid
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
❑Replace engine oil and filter
(150,000 miles (240,000 km) or 240 months)
(Continued)
(Continued)
❑Replace engine coolant (First, 120,000 miles (192,000 km) or
120 months after every 30,000 miles (48,000 km) or 24 months)
❑Replace inverter coolant (First, 120,000 miles (192,000 km) or
120 months after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *4 (150,000 miles (240,000 km) or 240 months)
❑Rotate tire position (Every 7,500 miles (12,000 km))
*1Fuel tank air filter are considered to be maintenance free but periodic inspec-
tion is recommended for this maintenance schedule depends on fuel quality.
*
3Inspect HSG belt for evidence of cuts, cracks, excessive wear or oil saturation
and replace if necessary. If HSG belt noise occurred, readjust HSG belt ten-
sion before replace.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized Kia dealer along with
information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

821
Maintenance
Maintenance Under Severe Usage Conditions
Severe Driving Conditions
A - Repeatedly driving short distance of less than 5 miles (8 km) in nor-mal temperature or less than 10 miles (16 km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in heavy dust condition.
F - Driving in heavy traffic area.
G - Driving on uphill, downhill, or mountain roads repeatedly.
H - Towing a trailer or using a camper on roof rack.
I - Driving for patrol car, taxi, other commercial use of vehicle towing.
J - Driving over 106 mph (170 km/h).
K - Frequently driving in stop-and-go conditions.
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if neces\
sary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING CONDITION
Engine oil and filter REvery 3,750 miles (6,000 km) or 6 monthsA, B, C, D, E, F, G,
H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugsRMore frequentlyB, H
Dual clutch transmission fluid REvery 75,000 miles (120,000 km)C, D, E, F, G, H, I, J
HSG (Hybrid Starter & Generator) beltREvery 30,000 miles (48,000 km) or 24 monthsC, D, E, K
IEvery 3,750 miles (6,000 km) or 6 monthsC, D, E, K
Front brake disc/pads, calipersIMore frequentlyC, D, G, H
Rear brake disc/padsIMore frequentlyC, D, G, F
Parking brakeIMore frequentlyC, D, G, H
Steering gear box, linkage & boots/lower arm ball
joint, upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIEvery 7,500 miles (12,000 km) or 6 monthsC, D, E, F, G, H, I, J
Climate control air filter
(for evaporator and blower unit)RMore frequentlyC, E
Suspension mounting boltsIMore frequentlyC, D, E, F, G, H, I

823
Maintenance
Vacuum crankcase ventilation
hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
A Genuine Kia air cleaner filter is
recommended when the filter is
replaced.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Cooling system
Check the cooling system compo-
nents, such as the radiator, coolant
reservoir, hoses and connections for
leakage and damage. Replace any
damaged parts.
Coolant (Engine / Inverter)
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Dual clutch transmission Fluid
Inspect the dual clutch transmission
fluid according to the maintenance
schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.

Maintenance
34
8
ENGINE CLUTCH ACTUATOR FLUID
Checking the engine clutch
actuator fluid level
In normal driving conditions, the
actuator fluid level does not go down
rapidly. However, oil consumption
rate may rise as vehicle mileage
increases, and leakage in actuator
related parts may result in increased
consumption of the engine clutch
actuator oil. Regularly check and
make sure the engine clutch actuator
oil fluid level is between [MIN] and
[MAX] marks.
If the oil level is below [MIN] mark,
we recommend that your vehicle be
checked by an authorized Kia dealer. If the fluid level is excessively low, we
recommend that the system be
checked by an authorized Kia dealer.
Use only the specified engine clutch
actuator fluid.
(Refer to “Recommended lubricants
or capacities” in chapter 9.)
Never mix different types of fluid.
✽ ✽
NOTICE - Loss of engine
clutch actuator fluid
In the event the engine clutch actua-
tor requires frequent additions of
fluid, we recommend that the system
be inspected by an authorized Kia
dealer.
WARNING- Engine clutch actuator fluid
When changing and adding
engine clutch actuator fluid,
handle it carefully. Do not let it
come in contact with your eyes.
If engine clutch actuator fluid
should come in contact with
your eyes, immediately flush
them with a large quantity of
fresh tap water. Have your eyes
examined by a doctor as soon
as possible.
ODE076057

835
Maintenance
CAUTION
Do not allow engine clutch actu-ator fluid to contact the vehi-cle's body paint, as paint dam-age will result. The engineclutch actuator fluid, which hasbeen exposed to open air for anextended time should never beused as its quality cannot beguaranteed. It should be proper-ly disposed. Don't put in thewrong kind of fluid. A few dropsof mineral-based oil, such asengine oil, in your engine clutchactuator system can damageengine clutch actuator systemparts.