•The timing and accessory belts must be
changed every 37,500 miles (60,000 km) or
3 years for particularly demanding use (dusty
areas, severe weather conditions, very low or
very high temperatures for extended periods,
city driving, long periods of idling). Under no
circumstances should these intervals be
exceeded.
Once A Month Or Before A Long Trip
• Check engine oil level.
• Check windshield washer fluid level.
• Check tire pressure and look for unusual
wear or damage. Rotate tires at the first
sign of irregular wear, even if it occurs
before the oil indicator system turns on.
• Check the fluid levels of the coolant reser-
voir and brake master cylinder, fill as
needed.
• Check function of all interior and exterior
lights.
• Control and recovery of additive level for
AdBlue Diesel emissions (UREA) (if
equipped).Demanding Vehicle Use
• Restore additive level for AdBlue Diesel
emissions (UREA) (if equipped), when the
lamp is illuminated or the message on the
instrument panel.
CAUTION!
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.
Maintenance Plan — Diesel Engine
Required Maintenance Intervals
Refer to the maintenance plan on the follow-
ing pages for the required maintenance inter-
vals.
At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
•
Change oil and filter
•
Rotate the tires
Rotate at the first sign of irregular wear, even
if it occurs before the oil indicator system
turns on
At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
• Inspect battery and clean and tighten ter-
minals as required
• Inspect brake pads, shoes, rotors, drums,
hoses and park brake
• Inspect engine cooling system protection
and hoses
•
Inspect exhaust system
• Inspect engine air cleaner if using in dusty
or off-road conditions
• Inspect all door latches for presence of
grease, reapply if necessary.
•
Inspect coolant level.
NOTE:
Once you have carried out the last interven-
tion in the table, continue with the scheduled
servicing, maintaining the frequency indi-
cated in the plan by marking each operation
with a dot or dedicated note. Simply restart-
ing the maintenance from the start of the
plan may cause the allowed interval to be
exceeded for some operations.SERVICING AND MAINTENANCE
214
Mileage or time passed (whichever comes first)12,500
25,000
37,500
50,000
62,500
75,000
87,500
100,000
112,500
125,000
137,500
150,000
162,500
175,000
187,500
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
20,000
40,000
60,000
80,000
100,000
120,000
140,000
160,000
180,000
200,000
220,000
240,000
260,000
280,000
300,000
Additional Inspections
Change the engine oil and engine oil filter.(*)
Inspect the CV joints. X X X X X X X
Inspect front suspension, boot seals, tie rod ends, and replace if
necessary.XXX X X X X
Visually inspect condition of: exterior bodywork, underbody pro-
tection, pipes and hoses (exhaust - fuel system - brakes), rubber
elements (boots, sleeves, bushings, etc.).XXX X X X X
If using your vehicle in dusty or off-road conditions, inspect the
air cleaner filter, and replace if necessary.XXXXXXX XXX X X X X X
Inspect the brake linings, parking brake function. X X X X X X X
Check and, if necessary, top up fluid levels. (°) X X X X X X X X X X X X X X X
Additional Maintenance
Replace engine air cleaner filter. X X X X X X X
Replace air conditioning/cabin air filter. X X X X X X X
Change brake fluid every 24 months if using DOT 4 brake fluid.
(**)XXX X X X X
Replace the engine fuel filter. X X X X X X X
Inspect accessory drive and timing belt. X X X
Replace accessory drive belt. (***) X X
215
Mileage or time passed (whichever comes first)12,500
25,000
37,500
50,000
62,500
75,000
87,500
100,000
112,500
125,000
137,500
150,000
162,500
175,000
187,500
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
20,000
40,000
60,000
80,000
100,000
120,000
140,000
160,000
180,000
200,000
220,000
240,000
260,000
280,000
300,000
Flush and replace the engine coolant at 10 years or
150,000 miles (240,000 km) whichever comes first.XX
Replace timing drive belt. (***) X X
(*) The actual interval for changing engine oil
and replacing the engine oil filter depends on
the vehicle usage conditions, and is signaled
by the warning light or message in the instru-
ment cluster. In any case, it must never
exceed two years. If the vehicle is used
mainly for city driving, change the engine oil
and filter every year.
(**) The brake fluid interval is time based
only, mileage intervals do not apply.
(***) The timing and accessory belts must be
changed every 37,500 miles (60,000 km) or
3 years for particularly demanding use (dusty
areas, severe weather conditions, very low orvery high temperatures for extended periods,
city driving, long periods of idling). Under no
circumstances should these intervals be ex-
ceeded.
(°) Consumption of additive AdBlue (UREA)
depends on the condition of use of the ve-
hicle and is indicated by LED and/or message
on the instrument panel.
WARNING!
• You can be badly injured working on or
around a motor vehicle. Do only service
work for which you have the knowledge
and the right equipment. If you have any
doubt about your ability to perform a
WARNING!
service job, take your vehicle to a com-
petent mechanic.
• Failure to properly inspect and maintain
your vehicle could result in a component
malfunction and effect vehicle handling
and performance. This could cause an
accident.
SERVICING AND MAINTENANCE
216
ENGINE COMPARTMENT
2.0L Gasoline Engine
1 — Brake Fluid Reservoir 7 — Battery
2 — Intercooler Coolant Reservoir 8 — Power Distribution Center (Fuses)
3 — Intercooler Coolant Pressure Cap 9 — Washer Fluid Reservoir
4 — Engine Oil Fill 10 — Power Steering Fluid Reservoir
5 — Engine Coolant Reservoir 11 — Engine Oil Dipstick
6 — Engine Coolant Pressure Cap 12 — Engine Air Cleaner
217
3.6L Gasoline Engine
1 — Brake Fluid Reservoir 6 — Power Distribution Center (Fuses)
2 — Engine Oil Dipstick 7 — Washer Fluid Reservoir
3 — Engine Coolant Reservoir 8 — Power Steering Fluid Reservoir
4 — Engine Coolant Pressure Cap 9 — Engine Oil Fill
5 — Battery 10 — Engine Air Cleaner
SERVICING AND MAINTENANCE
218
2.2L Diesel Engine
1 — Brake Fluid Reservoir 7 — Engine Coolant Reservoir Pressure Cap
2 — Intercooler Coolant Reservoir 8 — Battery
3 — Intercooler Reservoir Pressure Cap 9 — Power Steering Fluid Reservoir
4 — Engine Oil Fill 10 — Power Distribution Center (Fuses)
5 — Engine Oil Dipstick 11 — Washer Fluid Reservoir
6 — Engine Coolant Reservoir 12 — Engine Air Cleaner
219
Installing The Rear Wiper
1. Lift the wiper arm off of the glass.
2. Insert the wiper blade pivot pin into the
opening on the end of the wiper arm and
rotate the wiper in to place.
3. Place with wiper on the glass and close
the tail gate.
Cooling System
WARNING!
• You or others can be badly burned by hot
engine coolant (antifreeze) or steam
from your radiator. If you see or hear
steam coming from under the hood, do
not open the hood until the radiator has
had time to cool. Never open a cooling
system pressure cap when the radiator
or coolant bottle is hot.
• Keep hands, tools, clothing, and jewelry
away from the radiator cooling fan when
the hood is raised. The fan starts auto-
matically and may start at any time,
whether the engine is running or not.
WARNING!
• When working near the radiator cooling
fan, turn the ignition to the OFF mode.
The fan is temperature controlled and
can start at any time the ignition is in the
ON mode.
Coolant Checks
Check the engine and, intercooler (if
equipped) coolant (antifreeze) protection ev-
ery 12 months (before the onset of freezing
weather, where applicable). If the engine
and, intercooler (if equipped) is dirty or rusty
in appearance, the system should be drained,
flushed and refilled with fresh OAT coolant
(conforming to MS.90032) by an authorized
dealer. Check the front of the A/C condenser
(if equipped) or radiator for any accumulation
of bugs, leaves, etc. If dirty, clean by gently
spraying water from a garden hose vertically
down the face of the A/C condenser (if
equipped) or the back of the radiator core.
Check the engine and, intercooler (if
equipped) cooling system hoses for brittle
rubber, cracking, tears, cuts, and tightness ofthe connection at the coolant recovery bottle
and radiator. Inspect the entire system for
leaks. DO NOT REMOVE THE COOLANT
PRESSURE CAP WHEN THE COOLING SYS-
TEM IS HOT.
Brake System
In order to assure brake system performance,
all brake system components should be in-
spected periodically. Refer to the “Mainte-
nance Plan” in this section for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure
and possibly a collision. Driving with your
foot resting or riding on the brake pedal
can result in abnormally high brake tem-
peratures, excessive lining wear, and pos-
sible brake damage. You would not have
your full braking capacity in an emergency.
Fluid Level Check — Brake Master Cylinder
The fluid level of the master cylinder should
be checked whenever the vehicle is serviced,
or immediately if the brake system warning
SERVICING AND MAINTENANCE
224
light is on. If necessary, add fluid to bring
level within the designated marks on the side
of the reservoir of the brake master cylinder.
Be sure to clean the top of the master cylin-
der area before removing cap. With disc
brakes, fluid level can be expected to fall as
the brake pads wear. Brake fluid level should
be checked when pads are replaced. If the
brake fluid is abnormally low, check the sys-
tem for leaks.
Refer to “Fluids And Lubricants” in “Techni-
cal Specifications” for further information.
WARNING!
• Brake fluid is poisonous and highly cor-
rosive. In the event of accidental con-
tact, immediately wash the affected
parts with water and neutral soap. Then
rinse thoroughly. Call a doctor immedi-
ately if swallowed.
• Use only manufacturer's recommended
brake fluid. Refer to “Fluids And Lubri-
cants” in “Technical Specifications” for
further information. Using the wrong
type of brake fluid can severely damage
WARNING!
your brake system and/or impair its per-
formance. The proper type of brake fluid
for your vehicle is also identified on the
original factory installed hydraulic mas-
ter cylinder reservoir.
• To avoid contamination from foreign
matter or moisture, use only new brake
fluid or fluid that has been in a tightly
closed container. Keep the master cylin-
der reservoir cap secured at all times.
Brake fluid in a open container absorbs
moisture from the air resulting in a lower
boiling point. This may cause it to boil
unexpectedly during hard or prolonged
braking, resulting in sudden brake fail-
ure. This could result in a collision.
• Overfilling the brake fluid reservoir can
result in spilling brake fluid on hot en-
gine parts, causing the brake fluid to
catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should
be taken to avoid its contact with these
surfaces.
• Do not allow petroleum based fluid to
contaminate the brake fluid. Brake seal
WARNING!
components could be damaged, causing
partial or complete brake failure. This
could result in a collision.
Automatic Transmission
Fluid Level Check
The fluid level is preset at the factory and
does not require adjustment under normal
operating conditions. Routine fluid level
checks are not required; therefore the trans-
mission has no dipstick. An authorized dealer
can check your transmission fluid level using
special service tools. If you notice fluid leak-
age or transmission malfunction, visit an au-
thorized dealer immediately to have the
transmission fluid level checked. Operating
the vehicle with an improper fluid level can
cause severe transmission damage.
CAUTION!
If a transmission fluid leak occurs, visit an
authorized dealer immediately. Severe
transmission damage may occur. An au-
225