Page 535 of 659

Maintenance
7-22
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
** : The engine oil level should be checked regularly and maintained properly. Operating with an insufficient amount of oil can d
am-
age the engine, and such damage is not covered by warranty.
*
1: Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.
*2: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
*3: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">. If the diesel fuel specifications don't meet the EN590, it must be replaced according to the severe maintenance schedule.
*
4: If the recommended oil is not available, replace engine oil and engine oil filter every 20,000 km or 12 months.
*5: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">. If the diesel fuel specifications don't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc., replace the fuel filter immediately reg ardless
of maintenance schedule. We recommend that you consult an authorized HYUNDAI dealer for details.
Normal Maintenance Schedule (Diesel Engine, for Europe)
Months24487296120144168192
Miles x 1,00020406080100120140160
Km x 1,000306090120150180210240
Drive belts *1At first, inspect at 90,000 km (60,000 miles) or 48 months, after that, every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter ** *2*3*4RRRRRRRR
Air cleaner filterIRIRIRIR
Fuel lines, hoses and connectionsIIIIIIII
Fuel filter cartridge *5IRIRIRIR
Cooling system
Inspect “Coolant level adjustment and leak” every day.
At first, inspect 60,000 km (40,000 miles) or 48 months
after that, inspect every 30,000 km (20,000 miles) or 24 months
MAINTENANCE INTERVALS
MAINTENANCE
ITEM
Page 540 of 659

7-27
7
Maintenance
Normal Maintenance Schedule (Diesel Engine, except Europe)
Months1224364860728496
Miles x 1,0001020304050607080
Km x 1,000153045607590105120
Drive belts *1Except RussiaAt first, inspect at 80,000 km (50,000 miles) or 48 months, after that, every 20,000 km (12,500 miles) or 12 months
For RussiaAt first, inspect at 90,000 km (60,000 miles) or 48 months
after that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and
engine oil filter *2 *3Except RussiaReplace every 10,000 km (6,500 miles) or 12 months
For RussiaReplace every 15,000 km (10,000 miles) or 12 months
Air cleaner filter Except Middle EastIIRIIRII
For Middle EastRRRRRRRR
Fuel lines, hoses and connectionsIIII
Fuel filter cartridge *4IRIR
Cooling system
Inspect “Coolant level adjustment and leak” every day.
At first, inspect 60,000 km (40,000 miles) or 48 months
after that, inspect every 30,000 km (20,000 miles) or 24 months
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.
*2: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
*3 : The engine oil level should be checked regularly and maintained properly. Operating with an insufficient amount of oil can dam- age the engine, and such damage is not covered by warranty.
*
4: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">. If the diesel fuel specifications don't meet the EN590, it must be replaced more frequently. HYUNDAI recommends "every
7,500km inspection, every 15,000km replacement". If there are some important safety matters like fuel flow restriction, surg-
ing, loss of power, hard starting problem etc., replace the fuel filter immediately regardless of maintenance schedule. We rec-
ommend that you consult an authorized HYUNDAI dealer for details.
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
Page 548 of 659
7-35
7
Maintenance
E
E N
N G
G I
I N
N E
E
O
O I
I L
L
Checking the engine oil level
1. Follow all of the oil manufacturer’s
precautions.
2. Be sure the vehicle is on level ground.
3. Start the engine and allow it to reach normal operating temperature.
4. Turn the engine off and wait for a few minutes (about 5 minutes) for
the oil to return to the oil pan.
5. Pull the dipstick out, wipe it clean, and re-insert it fully. 6. Pull the dipstick out again and
check the level. The level should
be between F (Full) and L (Low). 7. If it is near or at L, add enough oil
to bring the level to F.
Use only the specified engine oil.
(Refer to “Recommended lubricants
and capacities” in chapter 8.)
OPDE076067OPD076007
Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding engine oil as it may be
hot enough to burn you.
WARNING
Page 549 of 659
7-36
Maintenance
To prevent damage to your engine:
Do not overfill with engine oil. Add oil in small quantities and
recheck level to ensure engine
is not overfilled.
Do not spill engine oil when adding or changing engine oil.
Use a funnel to help prevent oil
from being spilled on engine
components. Wipe off spilled oil
immediately.
Checking the engine oil and filter
We recommend that the engine oil
and filter be replaced by an authorized
HYUNDAI dealer.
NOTICE
Used engine oil may cause irri-
tation or cancer of the skin if
left in contact with the skin for
prolonged periods of time. Used
engine oil contains chemicals
that have caused cancer in lab-
oratory animals. Always protect
your skin by washing your
hands thoroughly with soap
and warm water as soon as pos-
sible after handling used oil.
WARNING
Page 553 of 659

B
B R
R A
A K
K E
E /
/ C
C L
L U
U T
T C
C H
H
F
F L
L U
U I
I D
D
(
( I
I F
F
E
E Q
Q U
U I
I P
P P
P E
E D
D )
)
Checking the brake/clutch
fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake/clutch fluid, clean
the area around the reservoir cap
thoroughly to prevent brake/clutch
fluid contamination.
If the level is low, add fluid to the MAX
level. The level will fall with accumulat-
ed mileage. This is a normal condition
associated with the wear of the brake
linings. If the fluid level is excessively low,
we recommend that the system be
checked by an authorized HYUNDAI
dealer.
Information
Use only the specified brake/clutch
fluid. (Refer to “Recommended lubri-
cants and capacities” in chapter 8.)
Information
Before removing the brake/clutch filler
cap, read the warning on the cap.
Information
Clean filler cap before removing. Use
only DOT3 or DOT4 brake/clutch fluid
from a sealed container.
Do not allow brake/clutch fluid
to contact the vehicle's body
paint, as paint damage will
result.
Brake/clutch fluid, which has been exposed to open air for an
extended time should never be
used as its quality cannot be
guaranteed. It should be dis-
posed of properly.
Don't put in the wrong kind of fluid. A few drops of mineral-
based oil, such as engine oil, in
your brake/ clutch system can
damage brake/ clutch system
parts.
NOTICE
i
i
i
7-40
Maintenance
OPD076016
If the brake/clutch system
requires frequent additions of
fluid this could indicate a leak in
the brake/clutch system. We
recommend that the vehicle be
inspected by an authorized
HYUNDAI dealer.
WARNING
Do not allow brake/clutch fluid
to come in contact with your
eyes. If brake/clutch fluid comes
in contact with your eyes, flush
your eyes with clean water for at
least 15 minutes and get imme-
diate medical attention.
WARNING
Page 595 of 659
7-82
Maintenance
Fuse No.Fuse NameSymbolFuse RatingCircuit Protected
F37SENSOR 2S210AOil Level Sensor , Electronic VGT Actuator, EGR Cooling Valve,
Fuel Pressure Regulating Valve, PM Sensor, Stop Lamp Switch, A/Con Relay,
E/R Junction Block (RLY.2/5/11)
F38ECU 2E210A-
F39ECU 1E120AECM
F40INJECTORINJECTOR15A-
F41SENSOR 1S115ALambda Sensor #1/#2
F42IGNITION
COILIGN
COIL20AIgnition Coil #1/#2/#3/#4
F43ECU 3E 315AECM
F44A/CON10A-
F45ECU 5E510AECM
F46SENSOR 4S415AFuel Filter Heater & Fuel Filter Warning Sensor, Glow Plug Unit
■ U-II 1.6 TCI
Engine compartment fuse panel