7-9
7
Maintenance
At least monthly:
Check the coolant level in the
engine coolant reservoir.
Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flash-
ers.
Check the inflation pressures of all
tires including the spare.
At least twice a year
(i.e., every Spring and Fall):
Check the radiator, heater and air
conditioning hoses for leaks or
damage.
Check the windshield washer
spray and wiper operation. Clean
wiper blades with clean cloth
dampened with washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes,
shields and clamps.
Check the lap/shoulder belts for
wear and function.
Check for worn tires and loose
wheel lug nuts.
At least once a year:
Clean the body and door drain
holes.
Lubricate the door hinges and
checks, and hood hinges.
Lubricate the door and hood locks
and latches.
Lubricate the door rubber weather-
strips.
Check the air conditioning system.
Inspect and lubricate automatic
transaxle linkage and controls.
Clean the battery and terminals.
Check the brake/clutch fluid level.
7-40
Maintenance
F FU
UE
EL
L
F
FI
IL
LT
TE
ER
R
(
(F
FO
OR
R
D
DI
IE
ES
SE
EL
L)
)
Draining water from fuel filter
The fuel filter for diesel engine plays
an important role of separating water
from fuel and accumulating the water
in its bottom.
If water accumulates in the fuel filter,
the warning light comes on when the
ignition switch is in the ON position.
If this warning light turned
on, we recommend that the
system be serviced by an
authorized HYUNDAI dealer.
If the water accumulated in the
fuel filter is not drained at proper
times, damages to the major parts
such as the fuel system can be
caused by water permeation in the
fuel filter.
Extracting air from the fuel filter
If you drive until you have no fuel left
or if you replace the fuel filter, be
sure to extract air from the fuel sys-
tem as it makes it difficult to start the
engine.
1. Pump up and down(1) approxi-
mately 50 times until the pump is
hard.
2. Extract air from the fuel filter by
removing the bolt(2) with a cross-
tip screw driver and reinstall the
bolt(2).
3. Pump up and down(1) approxi-
mately 15 times.4. Extract air from the fuel filter by
removing the bolt(2) with a cross-
tip screw driver and reinstall the
bolt(2).
5. Pump up and down(1) approxi-
mately 5 times.
Information
• Use cloths when you extract air so
that the fuel is not sprayed around.
• Clean the fuel around the fuel filter
or the injection pump before start-
ing the engine to prevent fire.
• Finally, check each part if the fuel is
leaking.
i
NOTICE
OGS075009
7-48
Maintenance
(Continued)
If any electrolyte gets
into your eyes, flush
your eyes with clean
water for at least 15
minutes and get
immediate medical
attention. If electrolyte
gets on your skin,
thoroughly wash the
contacted area. If you
feel a pain or a burning
sensation, get medical
attention immediately.
Wear eye protection
when charging or
working near a battery.
Always provide venti-
lation when working in
an enclosed space.
(Continued)
(Continued)
An inappropriately
disposed battery can
be harmful to the envi-
ronment and human
health. Dispose the
battery according to
your local law(s) or
regulation.
The battery contains
lead. Do not dispose of
it after use. Please
return the battery to an
authorized HYUNDAI
dealer to be recycled.
When lifting a plastic-cased
battery, excessive pressure
on the case may cause battery
acid to leak, resulting in per-
sonal injury. Lift with a battery
carrier or with your hands on
opposite corners.
(Continued)
Battery dangers
Always read the fol-
lowing instructions
carefully when han-
dling a battery.
Keep lighted ciga-
rettes and all other
flames or sparks
away from the battery.
Hydrogen, a highly
combustible gas, is
always present in bat-
tery cells and may
explode if ignited.
Keep batteries out of
the reach of children
because batteries
contain highly corro-
sive SULFURIC ACID.
Do not allow battery
acid to contact your
skin, eyes, clothing or
paint finish.
(Continued)
WARNING
7-49
7
Maintenance
If you connect unauthorized elec-
tronic devices to the battery, the
battery may be discharged. Never
use unauthorized devices.
Battery capacity label
❈The actual battery label in the vehicle
may differ from the illustration.
1. MF45L-BCI : The HYUNDAI model
name of battery
2. 12V : The nominal voltage
3. 60Ah(20HR) : The nominal capac-
ity (in Ampere hours)
4. 80RC : The nominal reserve
capacity (in min.)
5. 410CCA : The cold-test current in
amperes by SAE
6. 328A : The cold-test current in
amperes by EN
Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
If the battery becomes discharged
in a short time (because, for exam-
ple, the headlights or interior lights
were left on while the vehicle was
not in use), recharge it by slow
charging (trickle) for 10 hours.
If the battery gradually discharges
because of high electric load while
the vehicle is being used, recharge
it at 20-30A for two hours.
Battery Replacing
Replacing a Battery is required pre-
cautionary measures.
We recommend that you consult an
authorized HYUNDAI dealer.
NOTICE
(Continued)
Never attempt to recharge the
battery when the battery
cables are connected.
The electrical ignition system
works with high voltage.
Never touch these compo-
nents with the engine running
or the ignition switched on.
Failure to follow the above
warnings can result in serious
bodily injury or death.
OGS078056L ■Example
7-56
Maintenance
Wheel replacement
When replacing the metal wheels for
any reason, make sure the new
wheels are equivalent to the original
factory units in diameter, rim width
and offset. Replacing tires
To reduce the chance or serious
or fatal injuries from an acci-
dent caused by tire failure or
loss of vehicle control:
Replace tires that are worn,
show uneven wear, or are
damaged. Worn tires can
cause loss of braking effec-
tiveness, steering control, and
traction.
Do not drive your vehicle with
too little or too much pressure
in your tires. This can lead to
uneven wear and tire failure.
When replacing tires, never
mix radial and bias-ply tires
on the same car. You must
replace all tires (including the
spare) if moving from radial to
bias-ply tires.
(Continued)
WARNING (Continued)
Using tires and wheel other
than the recommended sizes
could cause unusual handling
characteristics and poor vehi-
cle control, resulting in a seri-
ous accident.
When replacing tires (or
wheels), it is recommended to
replace the two front or two
rear tires (or wheels) as a pair.
Replacing just one tire can
seriously affect your vehicle’s
handling.
The ABS works by comparing
the speed of the wheels. Tire
size can affect wheel speed.
When replacing tires, all 4
tires must use the same size
originally supplied with the
vehicle. Using tires of a differ-
ent size can cause the ABS
(Anti-lock Brake System) and
ESC (Electronic Stability
Control) to work irregularly. (if
equipped)
A wheel that is not the correct
size may adversely affect wheel
and bearing life, braking and
stopping abilities, handling
characteristics, ground clear-
ance, body-to-tire clearance,
snow chain clearance,
speedometer and odometer cal-
ibration, headlight aim and
bumper height.
WARNING
7-63
7
Maintenance
F FU
US
SE
ES
S
A vehicle’s electrical system is pro-
tected from electrical overload dam-
age by fuses.
This vehicle has 2 fuse panels, one
located in the driver’s side panel bol-
ster, the other in the engine compart-
ment near the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check
the appropriate circuit fuse. If a fuse
has blown, the element inside the
fuse will be melted.
If the electrical system does not
work, first check the driver’s side
fuse panel.
Before replacing a blown fuse, dis-
connect the negative battery cable.
Always replace a blown fuse with
one of the same rating.
If the replacement fuse blows, this
indicates an electrical problem. Avoid
using the system involved and imme-
diately consult an authorized
HYUNDAI dealer.
Three kinds of fuses are used: blade
type for lower amperage rating, Slow
Blow type and multi fuse for higher
amperage ratings.
Do not use a screwdriver or any
other metal object to remove fuses
because it may cause a short cir-
cuit and damage the system.
Information
The actual fuse/relay panel label may
differ from equipped items.
i
NOTICE
OTA070039 Normal Normal
■Slow Blow type
■Multi fuseB B B B
l l l l
o o o o
w w w w
n n n n
Normal ■Blade type
B B B B
l l l l
o o o o
w w w w
n n n n
B B B B
l l l l
o o o o
w w w w
n n n n
Fuse replacement
Never replace a fuse with any-
thing but another fuse of the
same rating.
A higher capacity fuse could
cause damage and possibly a
fire.
Never install a wire or alu-
minum foil instead of the
proper fuse - even as a tem-
porary repair. It may cause
extensive wiring damage and
a possible fire.
WARNING
7-77
7
Maintenance
L LI
IG
GH
HT
T
B
BU
UL
LB
BS
S
Consult an authorized HYUNDAI
dealer to replace most vehicle light
bulbs. It is difficult to replace vehicle
light bulbs because other parts of the
vehicle must be removed before you
can get to the bulb. This is especially
true for removing the headlight
assembly to get to the bulb(s).
Removing/installing the headlight
assembly can result in damage to
the vehicle.Information
After heavy driving, rain or washing
headlight and taillight lenses could
appear frosty. This condition is caused
by the temperature difference between
the lamp inside and outside.
This is similar to the condensation on
your windows inside your vehicle dur-
ing the rain and doesn’t indicate a
problem with your vehicle. If the
water leaks into the lamp bulb circuit-
ry, we recommend that the system be
checked by an authorized HYUNDAI
dealer.
Be sure to replace the burned-out
bulb with one of the same wattage
rating. Otherwise, it may cause
damage to the fuse or electric
wiring system.
NOTICE
i
Prior to replacing a light,
depress the foot brake, move
the shift lever into the P (Park,
for automatic transaxle vehicle)
or neutral (for manual transaxle
vehicle), apply the parking
brake, place the ignition switch
in the LOCK/OFF position, and
take the key with you when leav-
ing the vehicle to avoid sudden
movement of the vehicle and to
prevent possible electric shock.
Be aware the bulbs may be hot
and may burn your fingers.
WARNING
7-78
Maintenance
Headlight, position light, turn
signal light, static bending
light and front fog light bulb
replacement
Ty p e A
(1) Headlight (Low/High)
(2) Parking (Position) light
(3) Front turn signal light
(4) Front fog light (if equipped)
(5) Daytime running light
(if equipped)
Information
If the headlight aiming adjustment is
necessary after the headlight assembly
is reinstalled, consult an authorized
HYUNDAI dealer.
i
OGS078108L
(Continued)
Always handle them carefully,
and avoid scratches and abra-
sions. If the bulbs are lit, avoid
contact with liquids. Never
touch the glass with bare
hands. Residual oil may cause
the bulb to overheat and burst
when lit. A bulb should be
operated only when installed
in a headlight.
If a bulb becomes damaged or
cracked, replace it immediate-
ly and carefully dispose of it.
Wear eye protection when
changing a bulb. Allow the
bulb to cool down before han-
dling it.Halogen bulbs
Halogen bulbs contain pres-
surized gas that will produce
flying pieces of glass if bro-
ken.
(Continued)
WARNING
OLMB073042L