Instrument Cluster
Gauges...............................................................56
Warning Lamps and Indicators
................60
Audible Warnings and Indicators.............63
Information Displays
General Information
.....................................64
Information Messages
.................................66
Climate Control
Manual Climate Control
...............................72
Hints on Controlling the Interior Climate...........................................................73
Heated Exterior Mirrors................................74
Seats
Sitting in the Correct Position....................75
Head Restraints...............................................75
Manual Seats....................................................77
Power Seats
.....................................................78
Rear Seats........................................................80
Front Seat Armrest.........................................81
Rear Seat Armrest
.........................................82
Auxiliary Power Points
Auxiliary Power Points.................................83
Storage Compartments
Overhead Console
.........................................85
Starting and Stopping the Engine
General Information.....................................86
Ignition Switch
................................................86
Starting a Gasoline Engine
.........................87
Starting a Diesel Engine..............................88
Switching Off the Engine............................89
Engine Idle Shutdown..................................90
Engine Block Heater
.....................................90 Fuel and Refueling
Safety Precautions........................................92
Fuel Quality - Diesel......................................93
Fuel Quality - Gasoline................................96
Running Out of Fuel - Diesel
.....................96
Running Out of Fuel - Gasoline.................97
Refueling - Diesel...........................................97
Refueling - Gasoline.....................................98
Fuel Consumption
.........................................99
Fuel Tank Selector Switch.........................101
Engine Emission Control
Emission Law
.................................................102
Catalytic Converter
......................................103
Selective Catalytic Reductant System - Diesel............................................................105
Diesel Particulate Filter..............................109
Transmission
Automatic Transmission.............................114
Power Take-Off..............................................118
Rear Axle
General Information
.....................................119
Limited Slip Differential..............................119
Electronic Locking Differential
.................119
2-Speed Rear Axle
.......................................120
Brakes
General Information
.....................................121
Hints on Driving With Anti-Lock Brakes............................................................122
Parking Brake
..................................................122
Air Brakes.........................................................125
Exhaust Brake................................................126
Trailer Brakes..................................................128
Traction Control
Principle of Operation.................................132
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F650750 (TBC) , enUSA, Edition date: 201708, First Printing Table of Contents
Using Traction Control - Vehicles With:
Air Brakes.....................................................132
Using Traction Control - Vehicles With: Hydraulic Brakes
.......................................132
Stability Control
Principle of Operation.................................134
Using Stability Control................................135
Cruise Control
Principle of Operation.................................137
Using Cruise Control....................................137
Driving Aids
Steering............................................................139
Load Carrying
Load Limit
.......................................................140
Air Suspension
................................................141
Towing
Towing a Trailer.............................................143
Recommended Towing Weights............144
Essential Towing Checks...........................145
Fifth Wheel Operation
................................146
Driving Hints
Breaking-In.....................................................148
General Driving Points
................................148
Economical Driving......................................149
Cold Weather Precautions........................150
Driving Through Water
................................152
Roadside Emergencies
Roadside Assistance
...................................153
Hazard Flashers
............................................154
Fuel Shutoff
....................................................154
Jump Starting the Vehicle.........................155
Transporting the Vehicle
............................157 Customer Assistance
Getting the Services You Need
...............159
In California (U.S. Only).............................160
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).......................161
Utilizing the Mediation/Arbitration Program (Canada Only)
.........................161
Getting Assistance Outside the U.S. and Canada
.........................................................162
Ordering Additional Owner's Literature.....................................................163
Reporting Safety Defects (U.S. Only).............................................................163
Reporting Safety Defects (Canada Only).............................................................164
Fuses
Fuse Specification Chart...........................165
Changing a Fuse............................................174
Vehicle Inspection Guide
Vehicle Inspection Information...............176
Maintenance
General Information
....................................185
Opening and Closing the Hood..............186
Under Hood Overview - 6.7L Diesel......188
Under Hood Overview - 6.8L...................189
Engine Oil Dipstick - 6.7L Diesel.............190
Engine Oil Dipstick - 6.8L..........................190
Engine Oil Check - 6.7L Diesel.................190
Engine Oil Check - 6.8L
...............................191
Changing the Engine Oil and Oil Filter...............................................................192
Changing the Coalescer Filter Element........................................................193
Oil Change Indicator Reset.......................194
Engine Coolant Check - 6.7L Diesel......194
Engine Coolant Check - 6.8L...................198
Automatic Transmission Fluid Check...........................................................203
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F650750 (TBC) , enUSA, Edition date: 201708, First Printing Table of Contents
Brake Fluid Check........................................205
Power Steering Fluid Check....................205
Washer Fluid Check....................................206
Draining the Fuel Filter Water Trap - 6.7L Diesel...........................................................206
Fuel Filter - 6.8L...........................................207
Changing the 12V Battery.........................207
Checking the Wiper Blades.....................209
Changing the Wiper Blades....................209
Adjusting the Headlamps
.........................210
Removing a Headlamp................................211
Changing a Bulb
.............................................211
Bulb Specification Chart............................212
Changing the Engine Air Filter - 6.7L Diesel.............................................................213
Changing the Engine Air Filter - 6.8L......217
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters .............................................................
218
Electrical System Inspection....................221
Air Induction System Inspection.............221
Exhaust System Inspection.....................222
Brake System Inspection..........................223
Axle Inspection
.............................................226
Steering System Inspection.....................226
Suspension System Inspection
..............227
Frame and Tow Hook Inspection...........227
Rear Axle Fluid Check.................................227
Spring U-Bolt Check...................................228
Vehicle Care
General Information
...................................229
Cleaning Products
.......................................229
Cleaning the Exterior..................................229
Waxing.............................................................230
Cleaning the Engine.....................................231
Cleaning the Windows and Wiper Blades...........................................................231
Cleaning the Interior....................................232
Cleaning the Instrument Panel and Instrument Cluster Lens........................232 Repairing Minor Paint Damage
...............233
Cleaning the Wheels..................................233
Vehicle Storage
.............................................234
Wheels and Tires
Tire Care
..........................................................236
Using Snow Chains......................................251
Changing a Road Wheel............................251
Technical Specifications...........................253
Capacities and Specific- ations
Engine Specifications - 6.7L Diesel.......255
Engine Specifications - 6.8L
...................256
Motorcraft Parts - 6.7L Diesel..................257
Motorcraft Parts - 6.8L..............................258
Vehicle Identification Number
................259
Vehicle Certification Label.......................260
Transmission Code Designation............260
Capacities and Specifications - 6.7L Diesel............................................................261
Capacities and Specifications - 6.8L..............................................................269
Audio System
General Information
...................................276
Audio Unit - Vehicles With: AM/FM/CD/ SYNC.............................................................277
Audio Unit - Vehicles With: AM/FM
......279
Satellite Radio
...............................................281
Audio Input Jack...........................................283
USB Port
.........................................................284
SYNC™
General Information
...................................285
Using Voice Recognition............................287
Using SYNC™ With Your Phone............289
Using SYNC™ With Your Media Player............................................................301
SYNC™ Troubleshooting
..........................310
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F650750 (TBC) , enUSA, Edition date: 201708, First Printing Table of Contents
If these modified engine performance
characteristics persist for an extended
period and either the service engine soon
or powertrain malfunction, reduced power,
electronic throttle control light is
illuminated, have the system checked by
an authorized dealer.
Service engine soon
Powertrain malfunction, reduced
power, electronic throttle control
Diesel Lubrication System
It is important to change the engine oil at
the recommended service intervals or
when indicated by the information display
to maintain oil viscosity. Extending the oil
and filter change interval beyond the
recommended interval can negatively
affect engine performance, fuel economy
and engine life. See Engine Oil Check
(page 190).
Engine and secondary cooling system
The cooling system contains a primary
cooling loop to cool the engine and a
secondary cooling loop to cool the
transmission, charge air, and fuel. The
coolant serves three primary purposes: to
provide heat transfer, freeze point
protection, and corrosion protection using
additives.
Vehicles with diesel engines typically are
used to carry heavy loads and accumulate
mileage rapidly. These two factors may
cause the additives in the coolant to wear
out in a shorter time. You can find more
information about coolant additives and
coolant change intervals in the coolant
chapter. See
General Maintenance
Information (page 320). Operating the
engine with insufficient coolant or coolant
additive can cause severe engine damage. Selective catalytic reduction system
Your vehicle is equipped with a selective
catalytic reduction system designed to
reduce emission levels of nitrogen oxides
from the exhaust of your diesel engine. This
system relies on the use of Diesel Exhaust
Fluid (DEF) that you must replenish at
certain intervals. Failure to maintain proper
DEF levels or if the DEF becomes
contaminated will result in vehicle speed
limitations or result in your vehicle entering
an idle-only mode. See
Selective
Catalytic Reductant System (page 105).
Minor Troubleshooting Guide
If the engine won ’t crank WARNING
Battery posts, terminals and related
accessories contain lead and lead
compounds. Wash hands after
handling. Turn on the headlights. If the lights are dim,
do not go on at all or when the ignition is
turned to the start position, the lights
become dim or go out, the battery
connections may be loose or corroded, or
the battery may be discharged. If there is
a clicking or stuttering sound coming from
the engine compartment when you turn
the key to the start position, this may also
indicate a loose or corroded battery
connection.
Check the battery connections at the
battery posts, cable connection to the
engine grounding point and at the starter
connection.
If you suspect a discharged battery, have
it checked and corrected.
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F650750 (TBC) , enUSA, Edition date: 201708, First Printing Introduction
•
The gearshift lever must be in P (Park)
or N (Neutral) in order for the starter
to operate.
• Try operating the starter switch several
times. This operation may clean
potentially corroded contacts or make
the switch temporarily operable until
you can reach the dealer.
• If all electrical connections are tight
and you need assistance to start, See
Jump Starting the Vehicle (page 155).
If engine cranks but won ’t start
Prolonged starter cranking (in excess of 10
seconds) could cause damage to the
starter motor or the high-pressure fuel
pump.
• Check the fuel gauge. You may be out
of fuel. If the gauge shows that there
is fuel in the tank, the trouble may be
in the electrical system or the fuel
system. If equipped with an auxiliary
tank, be sure that the tank control
switch is set for the tank with fuel and
not on an empty tank.
• Leaving your ignition key turned to on
for over two minutes without starting
may make starting difficult because
the glow plugs will cease activation.
Reset the system by turning the ignition
key to off and then back to on again.
Note: If the system is out of fuel and the
engine will not start, do not continue
cranking the engine. Continued cranking can
damage the high-pressure fuel pump.
If the engine runs hot
The following could cause the engine to
overheat:
• Lack of coolant
• Dirty cooling system.
• Plugged radiator fins, A/C condenser
and/or oil cooler
• Malfunctioning fan drive •
Driving with frozen coolant
• Sticking thermostat
• Overloading or pulling heavy trailers
during hot weather
• Grill or radiator air blockage
• Slipping or missing drive belt
• Plugged or very dirty air filter
If fuses burn out WARNING
Replacement fuses and circuit
breakers must always be the same
rating as the original equipment
shown. Never replace a fuse or circuit
breaker with one of a higher rating. Higher
rated fuses or circuit breakers could allow
circuit overloading in the event of a circuit
malfunction, resulting in severe vehicle
damage or personal injury due to fire. Burned-out or blown fuses usually indicate
an electrical short-circuit, although a fuse
may occasionally burn out from vibration.
Insert a second fuse. If this fuse
immediately burns out and you cannot
locate the cause, return your vehicle to
your dealer for a circuit check. See
Changing a Fuse
(page 174).
Selective catalytic reduction system
speed limit and Idle-only modes
If the vehicle ’s speed is limited or in an
idle-only mode, the selective catalytic
reduction system may be limiting the
vehicle ’s functions due to low or
contaminated DEF. Check the DEF. See
Selective Catalytic Reductant System
(page
105).
SYMBOLS GLOSSARY
These are some of the symbols you may
see on your vehicle.
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F650750 (TBC) , enUSA, Edition date: 201708, First Printing Introduction
Air conditioning system
Air conditioning system lubricant
type
Anti-lock braking system
Avoid smoking, flames or sparks
Battery
Battery acid
Brake fluid - non petroleum
based
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control
Do not open when hot Engine air filter
Engine coolant
Engine coolant temperature
Engine oil
Explosive gas
Fan warning
Fasten seatbelt
Flammable
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard warning flashers
Heated rear window
Heated windshield
11
F650750 (TBC) , enUSA, Edition date: 201708, First Printing IntroductionE162384 E231157 E71340 E71880 E231160 E67017
Cold Weather Starting
WARNINGS
Do not use starting fluid, for example
ether, in the air intake system (see
air filter decal). Such fluid could
cause immediate explosive damage to the
engine and possible personal injury. Do not add gasoline, gasohol, alcohol
or Kerosene to diesel fuel. This
practice creates a serious fire hazard
and causes engine performance problems. We recommend using the engine block
heater for starting when the ambient
temperature is at or below-9°F (-23°C)
See Engine Block Heater (page 90).
When operating in cold weather, you can
use Motorcraft® cetane improvers or
non-alcohol-based cetane improvers from
a reputable manufacturer as needed.
Do not crank the engine for more than 10
seconds as starter damage may occur. If
the engine fails to start, turn the key to the
off position and wait 30 seconds before
trying again.
Your vehicle may be equipped with a cold
weather starting strategy that prevents
severe engine damage by assisting in
engine lubrication warm-up. In extremely
cold ambient temperatures, this strategy
activates and prevents the accelerator
pedal use for 30 seconds after starting
your vehicle. A message appears in the
information display as your vehicle warms
up. By not allowing the accelerator pedal
use, the engine oil can properly lubricate
the bearings preventing engine damage
due to lack of proper lubrication. After the
30-second warm-up period, the
accelerator pedal is operational again and
a message appears informing you that your
vehicle is ok to drive. When starting the engine in extremely cold
temperatures, for example
-15°F (-26°C),
we recommend you allow the engine to
idle for several minutes before driving your
vehicle. Illuminates when you switch the
ignition on as part of the
pre-starting system.
1. Turn the key to the on position without
turning the key to the start position. Do
not start the engine until the wait to
start indicator turns off.
2. When the wait to start indicator turns off, turn the key to the start position
and release the key as soon as the
engine starts. After starting the engine,
the glow plugs may remain on for a
period. If you do not start the engine
before the glow plug activation time
ends, you need to reset the glow plugs
by turning the key to the off position.
3. After the engine starts, allow it to idle for about 15 seconds. This is to protect
the engine. Do not increase engine
speed until the oil pressure gauge
indicates normal pressure.
SWITCHING OFF THE ENGINE
Allow the engine to idle for three to five
minutes before shutting it down. The larger
the engine, the greater the need is for this
idling period.
Note: Try to limit engine idle to 10 minutes.
Excessive idling reduces fuel economy.
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F650750 (TBC) , enUSA, Edition date: 201708, First Printing Starting and Stopping the Engine
EMISSION LAW
WARNING
Do not remove or alter the original
equipment floor covering or
insulation between it and the metal
floor of the vehicle. The floor covering and
insulation protect occupants of the vehicle
from the engine and exhaust system heat
and noise. On vehicles with no original
equipment floor covering insulation, do not
carry passengers in a manner that permits
prolonged skin contact with the metal
floor. Failure to follow these instructions
may result in fire or personal injury. U.S. federal laws and certain state laws
prohibit removing or rendering inoperative
emission control system components.
Similar federal or provincial laws may
apply in Canada. We do not approve of any
vehicle modification without first
determining applicable laws.
Tampering with emissions
control systems including
related sensors or the Diesel
Exhaust Fluid system can result in reduced
engine power and the illumination of the
service engine soon light. Tampering With a Noise Control
System
Federal laws prohibit the following acts:
•
Removal or rendering inoperative by
any person other than for purposes of
maintenance.
• Repair or replacement of any device or
element of the design incorporated into
a new vehicle for the purpose of noise
control prior to its sale or delivery to
the ultimate purchaser or while it is in
use.
• The use of the vehicle after any person
removes or renders inoperative any
device or element of the design.
The U.S. Environmental Protection Agency
may presume to constitute tampering as
follows:
• Removal of hood blanket, fender apron
absorbers, fender apron barriers,
underbody noise shields or acoustically
absorptive material.
• Tampering or rendering inoperative the
engine speed governor, to allow engine
speed to exceed manufacturer
specifications.
If the engine does not start, runs rough,
experiences a decrease in engine
performance, experiences excess fuel
consumption or produces excessive
exhaust smoke, check for the following:
• A plugged or disconnected air inlet
system hose.
• A plugged engine air filter element.
• Water in the fuel filter and water
separator.
• A clogged fuel filter.
• Contaminated fuel.
• Air in the fuel system, due to loose
connections.
• An open or pinched sensor hose.
• Incorrect engine oil level.
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F650750 (TBC) , enUSA, Edition date: 201708, First Printing Engine Emission Control