Driving Hints
Breaking-In
......................................................54
Reduced Engine Performance .................
54
Economical Driving .......................................
54
Driving Through Water ................................
55
Roadside Emergencies
Roadside Assistance ...................................
56
Hazard Flashers ..............................................
57
Jump Starting the Vehicle ..........................
57
Transporting the Vehicle ............................
59
Customer Assistance
Getting the Services You Need .................
61
In California (U.S. Only) ..............................
62
The Better Business Bureau (BBB) Auto Line Program (U.S. Only) .......................
63
Utilizing the Mediation/Arbitration Program (Canada Only) ........................
64
Getting Assistance Outside the U.S. and Canada .........................................................
64
Ordering Additional Owner's Literature ........................................................................\
..
65
Reporting Safety Defects (U.S. Only) ........................................................................\
..
66
Reporting Safety Defects (Canada Only) ........................................................................\
..
66
Fuses
Fuse Specification Chart ...........................
68
Changing a Fuse ............................................
87
Maintenance
General Information ....................................
89
Under Hood Overview - Commercial Chassis .........................................................
89
Under Hood Overview - Motorhome Chassis .........................................................
90
Engine Oil Dipstick .........................................
91
Engine Oil Check ............................................
91
Oil Change Indicator Reset ........................
93Engine Coolant Check
.................................
93
Automatic Transmission Fluid Check ........................................................................\
...
97
Brake Fluid Check .........................................
99
Power Steering Fluid Check ....................
100
Fuel Filter .........................................................
101
Changing the 12V Battery ..........................
101
Changing the Engine Air Filter ................
103
Vehicle Care
General Information ...................................
105
Cleaning the Exterior ..................................
105
Cleaning the Engine ...................................
106
Cleaning the Wheels ..................................
106
Vehicle Storage ............................................
106
Wheels and Tires
Tire Care .........................................................
109
Using Snow Chains .....................................
124
Changing a Road Wheel ...........................
125
Technical Specifications ...........................
128
Capacities and Specifications
Engine Specifications ................................
129
Motorcraft Parts ...........................................
129
Vehicle Identification Number .................
131
Vehicle Certification Label .......................
132
Transmission Code Designation ............
132
Capacities and Specifications ................
133
Ford Protect
Ford Protect ...................................................
138
Scheduled Maintenance
General Maintenance Information .......
140
Normal Scheduled Maintenance ..........
143
Special Operating Conditions Scheduled Maintenance .............................................
145
Scheduled Maintenance Record ............
147
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1.
Make sure the parking brake is on. Make
sure the transmission is in park (P) or
neutral (N).
2. Run the engine until it reaches normal operating temperature.
3. Make sure that your vehicle is on level ground.
4. Switch the engine off and wait 15 minutes for the oil to drain into the oil
pan. Checking the engine oil level too
soon after you switch the engine off
may result in an inaccurate reading.
5. Open the hood.
6. Remove the dipstick and wipe it with a clean, lint-free cloth. See Under
Hood Overview (page 89).
7. Replace the dipstick and remove it again to check the oil level. See Under
Hood Overview
(page 89).
8. Make sure that the oil level is between
the maximum and minimum marks. If
the oil level is at the minimum mark,
add oil immediately. See
Capacities
and Specifications (page 133).
9. If the oil level is correct, replace the dipstick and make sure it is fully seated.
Note: Do not remove the dipstick when the
engine is running.
Note: If the oil level is between the
maximum and minimum marks, the oil level
is acceptable. Do not add oil.
Note: The oil consumption of new engines
reaches its normal level after approximately
3,000 mi (5,000 km)
.
Adding Engine Oil WARNING
Do not remove the filler cap when
the engine is running. Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by the vehicle Warranty.
Only use oils certified for gasoline engines
by the American Petroleum Institute (API).
An oil with this trademark symbol
conforms to the current engine and
emission system protection standards and
fuel economy requirements of the
International Lubricants Specification
Advisory Committee (ILSAC).
To top up the engine oil level do the
following:
1. Clean the area surrounding the engine
oil filler cap before you remove it.
2. Remove the engine oil filler cap. See Under Hood Overview
(page 89).
Turn it counterclockwise and remove
it.
3. Add engine oil that meets Ford specifications. See
Capacities and
Specifications (page 133). You may
have to use a funnel to pour the engine
oil into the opening.
4. Recheck the oil level.
5. If the oil level is correct, replace the dipstick and make sure it is fully seated.
6. Replace the engine oil filler cap. Turn it clockwise until you feel a strong
resistance.
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ENGINE SPECIFICATIONS
6.8L Engine
Engine
415 in³ (6,800 cm³)
Displacement
1-6-5-10-2-7-3-8-4-9
Firing order
Coil on plug
Ignition system
0.039 in (1 mm) - 0.043 in (1.1 mm)
Spark plug gap
9.2:1
Compression ratio
Drivebelt Routing
Engines with Air Conditioning Engines without Air Conditioning
MOTORCRAFT PARTS
Motorcraft Part number
Component
FA-1782
Air filter element
BH-31-XT
Battery (F-53 stripped chassis and F-59
step van ramp prep package)
BH-31-XT
Battery (F-59 step van)
FL-820-S
Oil filter
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Motorcraft Part number
Component
SP-509
Spark plugs
FT-187
Transmission fluid filter
We recommend Motorcraft replacement parts available at your Ford dealer or at
fordparts.com for scheduled maintenance. These parts meet or exceed Ford Motor
Company ’s specifications and are engineered for your vehicle. Use of other parts may
impact vehicle performance, emissions and durability. Your warranty may be void for any
damage related to use of other parts.
If a Motorcraft oil filter is not available, use an oil filter that meets industry performance
specification SAE/USCAR-36.
For spark plug replacement, contact an authorized dealer. Replace spark plugs at the
appropriate intervals. See Scheduled Maintenance (page 140).
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CAPACITIES AND SPECIFICATIONS
Capacities
WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.
Only qualified personnel should service the air conditioning refrigerant system.
Opening the air conditioning refrigerant system can cause personal injury.
Capacity
Item
7.0 qt (6.6 L)
Engine oil (with oil filter)
30.6 qt (29 L)
Engine coolant
Between MIN/MAX on brake fluid reservoir
Brake fluid
4.1 qt (3.9 L)
Rear axle lubricant
(Dana M80 axle)
8.0 qt (7.6 L)
Rear axle lubricant
(Dana S110 axle)
7.0 qt (6.6 L)
Rear axle lubricant
(Dana S130 axle)
16.0 qt (15.1 L)
Rear axle lubricant
(Dana Spicer 107060S axle)
17.2 qt (16.3 L)1
Automatic transmission fluid
Keep in FULL range on dipstick
Power steering fluid
Fill as required
Windshield washer fluid
80 gal (303 L)
Fuel tank (Motorhome)
40 gal (151 L)
Fuel tank (Commercial chassis)
44 oz (1.25 kg)
A/C refrigerant
8.8 fl oz (260.2 ml)
A/C refrigerant compressor oil
1 Approximate dry fill capacity. Actual amount may vary during fluid changes.
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Specifications
Materials
Specification
Name
WSS-M2C946-A
Motor oil (U.S.):
Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor
Oil
XO-5W30-QSP
WSS-M2C946-A
Motor oil (Canada):
Motorcraft® SAE 5W-30 Super Premium Motor Oil
CXO-5W30-LSP12
WSS-M97B44-D2
Engine coolant (U.S.):
Motorcraft® Orange Prediluted Antifreeze/Coolant
VC-3DIL-B
WSS-M97B44-D2
Engine coolant (Canada):
Motorcraft® Orange Prediluted Antifreeze/Coolant
CVC-3DIL-B
WSS-M6C65-A11
Brake fluid (U.S.):
Motorcraft® High Performance DOT 3 Motor Vehicle
Brake Fluid
PM-1-C
WSS-M6C65-A11
Brake fluid (Canada):
Motorcraft® High Performance DOT 3 Motor Vehicle
Brake Fluid
CPM-1-C
WSS-M6C65-A32
Brake fluid:
Motorcraft® DOT 5.1 Motor Vehicle Brake Fluid
PM-21
WSL-M2C192-A
Rear axle lubricant (U.S.):
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant
XY-75W140-QL
WSL-M2C192-A
Rear axle lubricant (Canada):
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant
CXY-75W140-1L
WSS-M2C938-A
Automatic transmission fluid and power steering fluid
(U.S.): MERCON® LV
Motorcraft® MERCON® LV Automatic Transmission Fluid
XT-10-QLVC
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Specification
Name
WSS-M2C938-A
Automatic transmission fluid and power steering fluid
(Canada): MERCON® LV
Motorcraft® MERCON® LV Automatic Transmission Fluid
CXT-10-LV12
WSS-M14P19-A
Windshield washer fluid (U.S.):
Motorcraft® Premium Windshield Wash Concentrate
with Bitterant
ZC-32-B2
WSS-M14P19-A
Windshield washer fluid (Canada):
Motorcraft® Premium Quality Windshield Washer Fluid
CXC-37-(A, B, D, F)
WSH-M17B19-A
A/C refrigerant (U.S.):
Motorcraft® R-134a Refrigerant
YN-19
WSH-M17B19-A
A/C refrigerant (Canada):
Motorcraft® R-134a Refrigerant
CYN-16-R
WSH-M1C231-B
A/C refrigerant compressor oil:
Motorcraft® PAG Refrigerant Compressor Oil
YN-12-D
ESA-M1C75-B
Transmission, steering, parking linkages and pivots and
brake pedal shaft grease:
Premium Long-Life Grease
XG-1-E1
ESB-M1C93-B
Multi-purpose grease:
Motorcraft® Multi-Purpose Grease Spray
XL-5-A
1 Motorcraft® DOT 3 High Performance Motor Vehicle Brake Fluid is for vehicles with
Hydroboost brake booster systems. This include chassis with gross vehicle weight ratings
of 16,000 lb (7257 kg), 18,000 lb (8165 kg) and 19,500 lb (8845 kg).
2 Motorcraft® DOT 5.1 Motor Vehicle Brake Fluid is for vehicles with Hydromax brake
booster systems. This includes chassis with gross vehicle weight ratings of 19,500 lb
(8845 kg), 20,500 lb (9299 kg), 22,000 lb (9979 kg), 24,000 lb (10886 kg) and 26,000
lb (11793 kg).
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If you use oil and fluids that do not meet
the defined specification and viscosity
grade, this may lead to:
•
Component damage which is not
covered by the vehicle warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
We recommend Motorcraft® motor oil for
your vehicle. If Motorcraft® oil is not
available, use motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines. Do
not use oil labeled with API SN service
category unless the label also displays the
API certification mark. An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
ILSAC.
Do not use supplemental engine oil
additives because they are unnecessary
and could lead to engine damage that may
not be covered by your vehicle warranty.
Note:
Ford recommends using DOT 3 High
Performance Brake Fluid or equivalent
meeting WSS-M6C65-A1 or DOT 5.1 Motor
Vehicle Brake Fluid WSS-M6C65-A3. Use
of any fluid other than the recommended
fluid may cause degraded brake
performance and not meet the Ford
performance standards. Keep brake fluid
clean and dry. Contamination with dirt,
water, petroleum products or other
materials may result in brake system
damage and possible failure.
Note: Automatic transmissions that require
MERCON® LV transmission fluid should
only use MERCON® LV transmission fluid.
The use of any other fluid may cause
transmission damage.
Alternative Engine Oil for
Extremely Cold Climates
To improve engine cold start performance,
we recommend that you use the following
alternative engine oil in extremely cold
climates, where the ambient temperature
reaches -22.0°F (-30°C) or below.
Materials Specification
Name
WSS-M2C953-A1
Motorcraft® SAE 0W-30 Premium Synthetic Blend Motor
Oil:
Engine Oil - SAE 0W-30
XO-0W30-QSP
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