Economical Driving......................................114
Driving Through Water................................115
Floor Mats........................................................115
Roadside Emergencies
Roadside Assistance...................................117
Hazard Flashers............................................118
Fuel Shutoff....................................................118
Jump Starting the Vehicle.........................119
Transporting the Vehicle............................121
Customer Assistance
Getting the Services You Need...............122
In California (U.S. Only).............................123
The Better Business Bureau (BBB) AutoLine Program (U.S. Only)......................124
Utilizing the Mediation/ArbitrationProgram (Canada Only).......................125
Getting Assistance Outside the U.S. andCanada........................................................125
Ordering Additional Owner's Literature.........................................................................126
Reporting Safety Defects (U.S. Only)..........................................................................127
Reporting Safety Defects (Canada Only)..........................................................................127
Fuses
Fuse Specification Chart..........................129
Changing a Fuse...........................................137
Maintenance
General Information...................................139
Opening and Closing the Hood..............139
Under Hood Overview...............................139
Engine Oil Dipstick.......................................141
Engine Oil Check...........................................141
Oil Change Indicator Reset......................142
Engine Coolant Check...............................142
Automatic Transmission Fluid Check.........................................................................146
Brake Fluid Check........................................149
Power Steering Fluid Check....................150
Washer Fluid Check....................................150
Changing the 12V Battery..........................151
Checking the Wiper Blades......................152
Changing the Wiper Blades.....................152
Adjusting the Headlamps.........................153
Removing a Headlamp..............................154
Changing a Bulb...........................................154
Bulb Specification Chart..........................156
Changing the Engine Air Filter................158
Vehicle Care
General Information...................................159
Cleaning Products.......................................159
Cleaning the Exterior..................................159
Waxing..............................................................161
Cleaning the Engine.....................................161
Cleaning the Windows and Wiper Blades..........................................................................161
Cleaning the Interior...................................162
Cleaning the Instrument Panel andInstrument Cluster Lens.......................162
Repairing Minor Paint Damage..............163
Cleaning the Wheels..................................163
Vehicle Storage............................................164
Wheels and Tires
General Information...................................166
Tire Care..........................................................167
Using Snow Chains.....................................185
Tire Pressure Monitoring System..........186
Changing a Road Wheel...........................189
Technical Specifications...........................192
Capacities and Specifications
Engine Specifications - 6.2L...................194
Engine Specifications - 6.8L...................194
Motorcraft Parts - 6.2L..............................195
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Table of Contents
Note operating instructions
Horn control
Panic alarm
Parking aid
Parking brake
Power steering fluid
Power windows front/rear
Power window lockout
Requires registered technician
Safety alert
See Owner's Manual
See Service Manual
Service engine soon
Passenger airbag activated
Passenger airbag deactivated
Side airbag
Shield the eyes
Stability control
Windshield wiping system
Windshield wash and wipe
DATA RECORDING
Service Data Recording
Service data recorders in your vehicle arecapable of collecting and storingdiagnostic information about your vehicle.This potentially includes information aboutthe performance or status of varioussystems and modules in the vehicle, suchas engine, throttle, steering or brakesystems. In order to properly diagnose andservice your vehicle, Ford Motor Company(Ford of Canada in Canada), and serviceand repair facilities may access or shareamong them vehicle diagnosticinformation received through a directconnection to your vehicle whendiagnosing or servicing your vehicle.Additionally, Ford Motor Company (Fordof Canada, in Canada) may, wherepermitted by law, use vehicle diagnosticinformation for vehicle improvement orwith other information we may have aboutyou, (for example, your contactinformation), to offer you products orservices that may interest you. Data maybe provided to our service providers suchas part suppliers that may help diagnosemalfunctions, and who are similarlyobligated to protect data. We retain this
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Introduction E270945 E139213 E231159 E231158 E270849 E270850 E167012 E138639 E270969
GENERAL INFORMATION
Note:Occasional brake noise is normal. Ifa metal-to-metal, continuous grinding orcontinuous squeal sound is present, thebrake linings may be worn-out and shouldbe inspected by an authorized dealer. If thevehicle has continuous vibration or shudderin the steering wheel while braking, thevehicle should be inspected by anauthorized dealer.
Note:Brake dust may accumulate on thewheels, even under normal drivingconditions. Some dust is inevitable as thebrakes wear and does not contribute tobrake noise. See Cleaning the Wheels(page 163).
See the Instrument Clusterchapter for information on thebrake system warning light.
Wet brakes result in reduced brakingefficiency. Gently press the brake pedal afew times when driving from a car wash orstanding water to dry the brakes.
Brake Over Accelerator
In the event the accelerator pedalbecomes stuck or entrapped, apply steadyand firm pressure to the brake pedal toslow the vehicle and reduce engine power.If you experience this condition, apply thebrakes and bring your vehicle to a safestop. Turn the engine off, shift thetransmission into park (P), apply theparking brake, and then inspect theaccelerator pedal for any interferences. Ifnone are found and the condition persists,have your vehicle towed to the nearestauthorized dealer.
Hydraulic brake booster system(Hydroboost or Hydromax)
The Hydroboost and Hydromax systemsreceive fluid pressure from the powersteering pump to provide power assistduring braking.
The Hydromax booster receives backuppressure from the reserve system electricpump whenever the fluid in the powersteering system is not flowing. When theengine is off, the pump will turn on if thebrake pedal is applied, or if the ignition isturned to the on position.
The sound of the pump operating may beheard by the driver, but this is a normalcharacteristic of the system.
The reserve system provides reducedbraking power, so the vehicle should beoperated under these conditions withcaution, and only to seek service repair andremove the vehicle from the roadway.
Note:For Hydromax-equipped vehiclesoperating under normal conditions, the noiseof the fluid flowing through the booster maybe heard whenever the brake is applied. Thiscondition is normal. Vehicle service is notrequired.
If braking performance or pedal responsebecomes very poor, even when the pedalis strongly pressed, it may indicate thepresence of air in the hydraulic system orleakage of fluid. Stop the vehicle safely assoon as possible and seek serviceimmediately.
HINTS ON DRIVING WITH
ANTI-LOCK BRAKES
The anti-lock braking system does noteliminate the risks when:
•You drive too closely to the vehicle infront of you.
•Your vehicle is hydroplaning.
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BrakesE144522
STEERING
To help prevent damage to the powersteering system:
•Never hold the steering wheel at itsfurthest turning points (until it stops)for more than three to five secondswhen the engine is running.
•Do not operate the vehicle with a lowpower steering pump fluid level (belowthe MIN mark on the reservoir).
•Some noise is normal during operation.If excessive, check for low powersteering pump fluid level beforeseeking service by your dealer.
•Heavy or uneven efforts may be causedby low power steering fluid. Check forlow power steering pump fluid levelbefore seeking service by your dealer.
•Do not fill the power steering pumpreservoir above the MAX mark on thereservoir, as this may result in leaksfrom the reservoir.
If the power steering system breaks down(or if the engine is turned off), you cansteer the vehicle manually, but it takesmore effort.
If the steering wanders or pulls, check for:
•an improperly inflated tire
•uneven tire wear
•loose or worn suspension components
•loose or worn steering components
•improper vehicle alignment
If any steering components are serviced orreplaced, install new fasteners (many arecoated with thread adhesive or haveprevailing torque features which may notbe re-used). Never re-use a bolt or nut.Torque fasteners to specifications.
A high crown in the road or high crosswindsmay also make the steering seem towander or pull.
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Driving Aids
Windshield washer fluidreservoir: See Washer FluidCheck (page 150).
A
Engine oil filler cap: See EngineOil Check (page 141).B
Automatic transmission fluiddipstick: See AutomaticTransmission Fluid Check(page 146).
C
Air filter assembly: SeeChanging the Engine Air Filter(page 158).
D
Engine oil dipstick: See EngineOil Dipstick (page 141).E
Brake fluid reservoir: See BrakeFluid Check (page 149).F
Engine coolant reservoir: SeeEngine Coolant Check (page142).
G
Power steering fluid reservoir:See Power Steering FluidCheck (page 150).
H
Battery: See Changing the 12VBattery (page 151).I
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MaintenanceE197500
WARNINGS
Only use brake fluid from a sealedcontainer. Contamination with dirt,water, petroleum products or othermaterials may result in brake systemdamage or failure. Failure to adhere to thiswarning could result in the loss of vehiclecontrol, serious personal injury or death.
Do not allow the fluid to touch yourskin or eyes. If this happens, rinse theaffected areas immediately withplenty of water and contact your physician.
A fluid level between the MAX andMIN lines is within the normaloperating range and there is no needto add fluid. A fluid level not in the normaloperating range could compromise theperformance of the system. Have yourvehicle checked immediately.
To avoid fluid contamination, the reservoircap must remain in place and fully tight,unless you are adding fluid.
Only use fluid that meets Fordspecifications. See Capacities andSpecifications (page 194).
POWER STEERING FLUID
CHECK
WARNINGS
A fluid level between the MAX andMIN lines is within the normaloperating range and there is no needto add fluid. A fluid level not in the normaloperating range could compromise theperformance of the system.
For E-350 and E-450 vehicles withthe Hydro-Boost Brake System, donot press the brake pedal after theengine has been turned off. Pressing thebrake pedal after the engine has beenturned off will give a false power steeringfluid level reading.
Only use fluid that meets Fordspecifications. See Capacities andSpecifications (page 199).
To top up the power steering fluid level dothe following.
1. Start the engine and let it run until itreaches normal operating temperature.
2. Make sure the fluid is within the MINand MAX range.
3. If the fluid level is low, add fluid to bewithin the MIN and MAX range. Do notoverfill.
4.While the engine idles, turn the steeringwheel left and right several times.
5. Recheck the fluid level in the reservoir.
Note:Do not operate the vehicle with a lowpower steering pump fluid level.
WASHER FLUID CHECK
WARNING
If you operate your vehicle intemperatures below 40°F (5°C), usewasher fluid with antifreezeprotection. Failure to use washer fluid withantifreeze protection in cold weather couldresult in impaired windshield vision andincrease the risk of injury or accident.
Add fluid to fill the reservoir if the level islow. Only use a washer fluid that meetsFord specifications. See Capacities andSpecifications (page 194).
State or local regulations on volatileorganic compounds may restrict the useof methanol, a common windshield washerantifreeze additive. Washer fluidscontaining non-methanol antifreezeagents should be used only if they providecold weather protection without damagingthe vehicle’s paint finish, wiper blades orwasher system.
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Maintenance
CAPACITIES AND SPECIFICATIONS - 6.2L
Capacities
WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.Only qualified personnel should service the air conditioning refrigerant system.Opening the air conditioning refrigerant system can cause personal injury.
CapacityItem
7.0 qt (6.6 L)Engine oil (with oil filter)
21.3 qt (20.2 L)Engine coolant
30.7 qt (29.1 L)Engine coolant - with auxiliary rear heat
Between MIN and MAX on brake fluidreservoirBrake fluid
Between MIN/MAX on power steering fluidreservoirPower steering fluid
17.4 qt (16.5 L)1Automatic transmission fluid
6.6 pt (3.1L) 2Dana Limited Slip Axle fluidM70FF (M267FF)E-350
9.7 pt (4.6L) 2Dana Limited Slip Axle fluidM70HD (M273HD)E-450
6.6 pt (3.1L) 2Dana conventional axle fluidM70FF (M267FF)E-350
9.7 pt (4.6L) 2Dana conventional axle fluidM70HD (M273HD)E-450
Fill as requiredWindshield washer fluid
40 gal (151 L)Fuel tank
55 gal (208 L)Fuel tank(Optional or E-Super Duty)
1.9 lb (0.85 kg)A/C refrigerant
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Capacities and Specifications
SpecificationName
WSS-M2C938-APower steering fluid andMERCON LVAutomatic transmission fluid (U.S. and Mexico):Motorcraft® MERCON LV Automatic Transmission FluidXT-10-QLVC
WSS-M2C938-APower steering fluid andMERCON LVAutomatic transmission fluid (Canada):Motorcraft® MERCON LV Automatic Transmission FluidCXT-10-LV12
ES-PM-M2013Dana Limited Slip axle fluid (U.S.):GL-5Motorcraft® SAE 75W-90 Synthetic Axle LubricantXY-75W90-QLS
ES-PM-M2013Dana Limited Slip axle fluid (Canada):GL-5Motorcraft® SAE 75W-90 Synthetic Axle LubricantCXY-75W90-LS12
WSP-M2C197-ADana conventional axle fluid (U.S. and Mexico):Motorcraft® SAE 80W-90 Premium Rear Axle LubricantXY-80W90-QL
WSP-M2C197-ADana conventional axle fluid (Canada):Motorcraft® SAE 80W-90 Premium Rear Axle LubricantCXY-80W90-1L
WSS-M14P19-AWindshield washer fluid (U.S. and Mexico):Motorcraft® Premium Windshield Wash Concentratewith BitterantZC-32-B2
WSS-M14P19-AWindshield washer fluid (Canada):Motorcraft® Premium Quality Windshield Washer FluidCXC-37-(A, B, D, F)
WSH-M17B19-AA/C refrigerant (U.S.):Motorcraft® R-134a RefrigerantYN-19
WSH-M17B19-AA/C refrigerant (Canada):Motorcraft® R-134a RefrigerantCYN-16-R
WSH-M17B19-AA/C refrigerant (Mexico):Motorcraft® R-134a RefrigerantMYN-19
WSH-M1C231-BA/C refrigerant compressor oil:Motorcraft® PAG Refrigerant Compressor Oil
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Capacities and Specifications