ADDITIVE FOR
DIESEL EMISSIONS
ADBLUE (UREA)
System description
The vehicle is equipped with an UREA
fuel injection system and a Selective
Catalytic Reduction catalyst to meet the
emission standards.
These two systems ensure compliance
with the diesel emissions requirements;
at the same it maintains fuel saving
levels, driveability, torque and power.
For the system messages and warnings
refer to the "Warning lights and
messages" paragraph in the "Knowing
the instrument panel" section.
Notes
When you stop the vehicle you
could hear a distinct click coming from
under the vehicle due to the UREA
injection system, this is normal.
The UREA injection system pump
continues to operate for a short period
of time after the engine is switched
off, to purge the circuit. This is normal,
and you can still hear its noise from
under the vehicle.
VERSION WITH
METHANE SYSTEM
(Natural Power)
38) 39)
INTRODUCTION
The "Natural Power" version of the Fiat
Ducato features two fuel system, one
primary natural gas (methane) system
and one emergency petrol system.
METHANE CYLINDERS
The vehicle is equipped with five
cylinders (total capacity of about 218
litres) located under the vehicle floor
and protected by two special shields.
The cylinders are the tank that contains
the methane in its compressed
gaseous state (nominal pressure of 200
bar at 15°C). The methane, stored in
the cylinders at high pressure, flows
through a dedicated pipe to reach the
pressure regulator/reduction unit which
supplies the 4 methane injectors at
low pressure (about 6 bar).
The cylinders must be inspected, in
accordance with ECE Regulation
Procedure no. 110, every 4 years
from the vehicle registration date or
in accordance with specific
regulations in individual countries.IMPORTANT If gas is smelled, switch
from methane operation to petrol
operation and immediately go to a Fiat
Dealership to have the vehicle checked
and possible system faults excluded.
FUEL SWITCHING
LOGICS
Management of switching between the
two different fuel supplies is fully
automatic, and carried out by the
engine control unit.
When the residual amount of methane
drops below 1/5 of the cylinder
capacity, the lowest level and the edges
of the other levels flash to indicate the
reserve state and that refuelling fig. 140
is required.
If the methane runs out, it is
automatically switched to petrol; on the
display, all the empty segments stop
flashing and then the
indicator near
the CNG icon fig. 141 turns on.
Having reached the reserve methane
pressure threshold, and completely
filled the methane tank, the system
forces the switch to petrol for 5
seconds, with the aim of keeping the
petrol fuel supply system fully efficient.
138
STARTING AND DRIVING
REPLACING A BULB
GENERAL
INSTRUCTIONS
140) 141)
47)
When a light is not working, check
that the corresponding fuse is intact
before changing a bulb. For the location
of fuses, refer to the paragraph
"Replacing fuses" in this chapter.
before changing a bulb check the
contacts for oxidation;
burnt bulbs must be replaced by
others of the same type and power;
always check the headlight beam
direction after changing a bulb;
IMPORTANT A slight misting may
appear on the internal surface of the
headlight: this does not indicate a fault
and is caused by low temperature
and the degree of humidity in the air.
Misting will rapidly disappear when the
headlights are switched on. The
presence of drops inside the headlights
indicates infiltration of water. Contact
a Fiat Dealership.
WARNING
140)Modifications or repairs to the
electric system that are not carried out
properly or do not take the system
technical specifications into account can
cause malfunctions leading to the risk
of fire.
141)Halogen bulbs contain pressurised
gas, in the case of breakage they may
burst causing glass fragments to be
projected outwards.
WARNING
47)Halogen bulbs must be handled
holding the metallic part only. Touching the
transparent part of the bulb with your
fingers may reduce the intensity of the
emitted light and even reduce the lifespan
of the bulb. In the event of accidental
contact, wipe the bulb with a cloth
moistened with alcohol and let the bulb
dry.
149
Light bulbs
Light bulbs Type Power Figure ref.
Main beam headlights H7 55W D
Dipped beam headlights H7 55W D
Front side lights / daytime running lights
W21/5W - LED
(#)--
Front fog lights
(*)H11 55W -
Front direction indicators WY21W 21W B
Side turn lightW16WF
(**) / WY5W
(***)16W(**) / 5W (***)A
Rear direction indicators PY2IW 21W B
Side lights W5W 5W A
Rear side lights P21/5W 21/5W B
Rear side lights/Brake lights P21W 21W B
Third brake light W5W 5W B
Reverse gear W16W 16W B
Rear fog light W16W 16W B
Number plate C5W 5W A
Front roof light (movable lens) 12V10W 10W C
Rear ceiling light 12V10W 10W C
(#) where provided, instead of bulb W21/5W
(*)for versions/markets, where provided
(**)XL and Tempo Libero versions
(***)all other versions
151
REPLACING AN
EXTERIOR BULB
FRONT LIGHT CLUSTERS
To remove the headlight, operate as
follows:
open the bonnet by following the
procedure in the "Bonnet/Luggage
Compartment" paragraph in the
"Knowing your vehicle" chapter;
disconnect the electrical connector
A fig. 147 from the headlight;
undo the screws B fig. 148 that
secure the headlight to the body,
release the bottom of the headlight
from its housing as shown in fig. 148,
remove it and place it on a work
surface;
follow the steps described below for
replacing the bulbs;
after the replacement, refit the
headlight and secure it with the fixing
screws B fig. 148;
connect the electrical connector A
fig. 147 to the headlight.
The bulbs are arranged inside the light
cluster as follows fig. 149:
A Direction indicators
B Dipped beam headlights
C Main beam headlights
D Side lights/daytime running lights
E Side lights/DRLs with LEDs (as an
alternative to D)To replace a main beam headlight bulb,
remove the rubber cap C fig. 150.To replace a dipped beam headlight
bulb, remove the rubber cap B fig. 150.
To replace a direction indicator or side
light/DRL bulb (when not LED), remove
the rubber cap A fig. 150.
After replacement, refit the rubber caps
correctly, ensuring that they are locked
in place.
SIDE LIGHTS/DAYTIME
RUNNING LIGHTS (LEDs)
These are LEDs. For replacement,
contact a Fiat Dealership.
SIDE LIGHTS/DAYTIME
RUNNING LIGHTS
To replace the bulb, proceed as follows:
remove the protective rubber cover
A fig. 150;
turn the bulb holder B fig. 151
anticlockwise;
extract the bulb by pulling and
replace it;
147F1A0337
148F1A0338
149F1A0313
150F1A0314
152
IN AN EMERGENCY
remove the bulb by pushing it
slightly and turning it anticlockwise
(bayonet mount);
refit the bulb holder B by turning it
clockwise and making sure that it locks
correctly
refit the protective rubber cover A
fig. 150.
MAIN BEAM HEADLIGHTSTo replace the bulb, proceed as follows:
remove the protective rubber cover
C fig. 150;
free the bulb holder A fig. 152 from
the side clips B and remove it;
disconnect the electrical connector;
fit the new bulb, ensuring that the
outline of the metal part coincides with
the grooves on the curve of the
headlight, pressing to engage it with the
side clips;
reconnect the electrical connector;
refit the protective rubber cover
C fig. 150.
DIPPED BEAM
HEADLIGHTS
With incandescent bulbs
To replace the bulb, proceed as follows:
remove the protective rubber cover
B fig. 150;
free the bulb holder A fig. 153 from
the side clips B and remove it;
disconnect the electrical connector;
fit the new bulb, ensuring that the
outline of the metal part coincides with
the grooves on the curve of the
headlight, pressing to engage it with the
side clips;
reconnect the electrical connector;
refit the protective rubber cover
B fig. 150.
DIRECTION INDICATORS
To replace the bulb, proceed as follows:
remove the protective rubber cover
A fig. 150;
turn the bulb holder B fig. 154
anticlockwise;
extract the bulb by pulling and
replace it;
remove the bulb by pushing it
slightly and turning it anticlockwise
(bayonet mount);
refit the bulb holder B by turning it
clockwise and making sure that it locks
correctly
refit the protective rubber cover A
fig. 150.
151F1A0386
152F1A0315
153F1A0316
153
Side
To change the bulbs, proceed as
follows fig. 155:
move the mirror manually to permit
access to the two fixing screws A;
using the Phillips screwdriver
provided, undo the screws and extract
the bulb holder assembly, releasing it
from the teeth;
undo the bulb and replace bulb B,
turning it anticlockwise.FOG LIGHTS
(for versions/markets, where provided)
To replace the front fog light bulbs,
proceed as follows:
steer the wheel completely inwards;
undo the screw A and remove the
flap B fig. 156;
release the clip C fig. 157 and
disconnect the electrical connector D;
turn and remove the bulb holder E;
release the bulb and replace it;
refit the new bulb and carry out the
procedure described previously in
reverse.REAR LIGHT CLUSTERS
The bulbs are arranged inside the light
cluster as follows fig. 158:
A brake/side lights
B side light
C direction indicators
D reverse lights.
E rear fog lights
To replace the bulb, proceed as follows
fig. 159, fig. 160:
open the rear wing door.
154F1A0317
155F1A0195
156F1A0361
157F1A0362
158F1A0318
154
IN AN EMERGENCY
THIRD BRAKE LIGHTS
To replace the bulb proceed as follows:
undo the two fixing screws A fig.
162;
extract the lens unit;
press the tabs B fig. 163 together
and remove the bulb holder;
remove the snap-fitted bulb and
replace.NUMBER PLATE LIGHTS
To replace the bulb proceed as follows:
operate in the point indicated by
the arrow and remove the lens unit A
fig. 164;
change the bulb releasing it from the
side contacts and making sure the
new bulb is correctly fastened between
the contacts;
refit the snap-fitted lens unit.
SIDE LIGHTS
(for versions/markets, where provided)
To replace the bulb proceed as follows:
for extra-long van:
– undo the two fixing screws C fig. 165
and remove the headlight;
– remove the bulb holder D on the rear
of the light cluster, turning it through
a 1/4 turn;
– remove the snap-fitted bulb and
replace.
for chassis cabs with platform:
– remove the bulb-holder on the rear of
the light cluster, turning through 1/4
turn;
– remove the snap-fitted bulb and
replace.162F1A0204
163F1A0205
164F1A0206
165F1A0207
156
IN AN EMERGENCY
Dashboard fusebox
Protected device Fuse Ampere
Right dipped beam headlight F12 7.5
Left dipped headlight F13 7.5
Engine compartment control unit relay, dashboard control unit relay
(+key)F31 5
Lighting of roof lights in the passenger compartment (+battery) F32 7.5
Battery monitoring sensor for Start&Stop versions (+battery) F33 7.5
Minibus interior lights (emergency) F34 7.5
Radio, Climate control system, Alarm, Tachograph, Battery
disconnecting control unit, Timer Webasto timer (+battery), TPMS,
Current stabiliser for radio setup (S&S)F36 10
Brake lights control (main), Instrument panel (+key), Gateway (for
transformers)F37 7.5
Door lock (+battery) F38 20
Windscreen wiper (+key) F43 20
Driver's side electric window F47 20
Passenger side electric window F48 20
Parking sensor control unit, radio, steering wheel controls, central
control panel, left control panel, auxiliary panel, battery
disconnecting control unit (+key), Trailer hook, Rain sensor, Current
stabiliser (for S&S)F49 5
Climate control system, power steering control unit, reversing lights,
Tachograph (+key), TOM TOM setup, Lane Departure Warning, Rear
camera, Headlight alignment correctorF51 5
Instrument panel (+battery) F53 7.5
Not available F89 -
Left main beam headlight F90 7.5
161