Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check windscreen and rear window wiper blade
position/wear●●●●●
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment
locks, cleanliness and lubrication of linkage●●●●●
Visually inspect conditions and wear of front and rear disc
brake pads and integrity of pad wear indicator●●●●●●●●●●
Visually inspect condition of the accessory drive belt(s)(4)●●
Check tension of accessory drive belt (versions without
automatic tensioner)●●
Visually inspect condition of toothed timing drive belt
(excluding 1.3 Multijet 16V version)(4)●●
Check drive transmission idler unit (PTU) oil level (except
2.0 Multijet 4x4 versions)●●
Check oil level of electro-hydraulic actuator and top up, if
necessary (1.6 Multijet versions with dual-clutch automatic
transmission)(2)
●
Check rear differential fluid level (2.0 Multijet 4x4 versions)●●
(4) The maximum mileage is 120,000 km. The belt must be replaced every 6 years, regardless of distance travelled. If the vehicle is used in heavy conditions (dustyareas, cold climates, urban driving, long periods of idling), the maximum mileage is 60,000 km. The belt must be replaced every 4 years regardless of the
mileage.
(2) Check to be carried out every year for cars on the road in countries with particularly severe climates (cold countries).
184
SERVICING AND MAINTENANCE
PERIODIC CHECKS
Every1,000 km or before long trips
check and, if necessary, top up:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper blades.
Every 3,000 km, check and top up if
required: engine oil level.
DEMANDING USE OF THE
CAR
If the car is used mainly under one of
the following conditions:
law enforcement (or security service),
taxi service;
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Service Schedule:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and
rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
186
SERVICING AND MAINTENANCE
1.4 T–Jet LPG versions
A - Engine oil level dipstick/B-Engine oil Cap/Filler/C-Engine coolant/D-Windscreen/rear window washer/E-Brake
fluid/F-Battery
164F1B0346C
188
SERVICING AND MAINTENANCE
2.4 Tigershark version (where provided)
A - Engine oil level dipstick-B-Engine oil Cap/Filler-C-Engine coolant-D-Windscreen/rear window washer - E - Brake
fluid-F-Battery
166F1B0399C
190
SERVICING AND MAINTENANCE
1.6 16V MultiJet version
A - Engine oil level dipstick-B-Engine oil Cap/Filler-C-Engine coolant-D-Windscreen/rear window washer - E - Brake
fluid-F-Battery
168F1B0172C
192
SERVICING AND MAINTENANCE
ENGINE OIL
168)
86)
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick A.
If the oil level is near or under the MIN
reference, add oil through the filler B
until it reaches the MAX reference.
Take out the engine oil dipstick A, clean
it with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks on
the dipstick.
Engine oil consumption
87)
3)
The maximum engine oil consumption
is usually 400 grams every 1,000 km.
When the vehicle is new, the engine
needs to be run in; therefore the engine
oil consumption can only be considered
stabilised after the first 5,000 -
6,000 km.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
ENGINE COOLANT
169)
88)
If the level is too low, unscrew the cap
of reservoir C and add the fluid
described in the "Technical
Specifications" chapter.
WINDSCREEN/REAR
WINDOW WASHER FLUID
170) 171)
If the level is too low, lift reservoir cap D
and add the fluid described in the
chapter "Technical Specifications".
IMPORTANT The headlight washer
system (present) will not operate when
the fluid level is low, even though the
windscreen/rear window washer
continues to operate.BRAKE FLUID
172) 173)
89)
Check that the fluid is at the max. level.
If the fluid level in the reservoir is too
low, undo reservoir cap E and add the
fluid described in the chapter "Technical
Specifications".
IMPORTANT Carefully clean the cap of
the reservoir and the surrounding
surface. Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid is hygroscopic
(i.e. it absorbs moisture). For this
reason, if the vehicle is mainly used in
areas with a high degree of
atmospheric humidity, the fluid should
be replaced at more frequent intervals
than specified in the "Scheduled
Servicing Plan".
194
SERVICING AND MAINTENANCE
AUTOMATIC
TRANSMISSION / TWIN
CLUTCH AUTOMATIC
TRANSMISSION
ACTUATION SYSTEM OIL
4)
The transmission control oil level should
only be checked at a Fiat Dealership.
BATTERY
174) 175) 176)
90)
5)
The battery does not require the
electrolyte to be topped up with distilled
water.
A periodic check carried out at a Fiat
Dealership is, however, necessary to
check efficiency.
Replacing the battery
If necessary, replace the battery with
another original battery with the same
specifications. Follow the battery
Manufacturer’s instructions for
maintenance.
USEFUL ADVICE FOR
EXTENDING THE LIFE OF
YOUR BATTERY
Useful advice for extending the life
of your battery
To avoid draining your battery and
make it last longer, observe the
following instructions:
when you park the vehicle, ensure
that the doors, tailgate and bonnet are
closed properly, to prevent any lights
from remaining on inside the passenger
compartment;
switch off all roof lights inside the
vehicle: the vehicle is however
equipped with a system which switches
all interior lights off automatically;
do not keep accessories (e.g. radio,
hazard warning lights, etc.) switched on
for a long time when the engine is not
running;
before performing any operation on
the electrical system, disconnect the
negative battery cable.
If, after purchasing the vehicle, you wish
to install electrical accessories which
require permanent electrical supply (e.g.
alarm, etc.) or accessories which
influence the electrical supply
requirements, contact a Fiat Dealership,
whose qualified staff will evaluate the
overall electrical consumption.
91)
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel (or symbol on the
display) switches on to indicate this. To
carry out this procedure, simply turn the
steering wheel all the way from one end
to the other or drive in a straight line for
about a hundred metres.
IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing its
capacity and efficiency at start-up. The
battery is also more prone to the risk of
freezing (at temperatures of -10°C).
Refer to the "Vehicle inactivity"
paragraph in "Starting and driving"
chapter if the vehicle is left parked for a
long time.
WARNING
166) Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of
fire.
167) Be very careful when working in the
engine compartment when the engine is
hot: you may get burned.
168) If the engine oil is being topped up,
wait for the engine to cool down before
loosening the filler cap, particularly for
vehicles with aluminium cap (where
provided). WARNING: risk of burns!
195
169)The cooling system is pressurised. If
the cap needs replacing, do so with
another original or the effectiveness of the
system may be compromised. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.
170) Do not travel if the windscreen
washer reservoir is empty: using the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
171) Some commercial additives for
windscreen washer fluid are flammable.
The engine compartment contains hot
components which may start a fire.
172) Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.
173) The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineral-based. Use of mineral
type fluids will damage the special rubber
seals of the braking system beyond repair.
174) Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
175) Using the battery with insufficient fluid
irreparably damages the battery and may
cause an explosion.
176) When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
IMPORTANT
85) Be careful not to confuse the various
types of fluids while topping up: they are
not compatible with each other! Topping up
with an unsuitable fluid could severely
damage your vehicle.
86) The oil level must never exceed the
MAX. mark.
87) Always top up using engine oil of the
same specifications as that already in the
engine.
88) PARAFLU
UPanti-freeze is used in the
engine cooling system. Use fluid of the
same type as that contained in the cooling
system for any top-ups. PARAFLU
UP
cannot be mixed with any other type of
fluid. If this happens, do not start the
engine under any circumstances and
contact a Fiat Dealership.
89) Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
90) If the vehicle must remain unused for a
long time at a very low temperature,
remove the battery and take it to a warm
place, to avoid freezing.
91) Incorrect installation of electric and
electronic devices may cause severe
damage to your car. After purchasing your
vehicle, if you wish to install any
accessories (e.g. anti-theft, radio phone,
etc.), go to a Fiat Dealership, which will
suggest the most suitable devices and
advise you whether a higher capacity
battery needs to be installed.
IMPORTANT
3) The used engine oil and the filter that has
been replaced contain substances that are
harmful to the environment. To change the
oil and filters, we advise you to contact a
Fiat Dealership.
4) Used transmission fluid contains
substances that are harmful to the
environment. It is advisable to contact a
Fiat Dealership to have the fluid changed.
5) Batteries contain substances which are
very dangerous for the environment. For
battery replacement, contact a Fiat
Dealership.
196
SERVICING AND MAINTENANCE