2018 FIAT 500E battery replacement

GETTING TO KNOW YOUR VEHICLE
CONTENTS
HIGH VOLTAGE BATTERY .................16
 500e ELECTRIC VEHICLE FEATURES ..........18
▫ Audible Pedestrian Warning System ..........18
▫ Single-Speed Transmission .................18
▫ Auto Park .............................18
▫ E-Park ...............................18
▫ Climate Control (HVAC System) .............19
▫ Electric Air Conditioning Compressor .........19
▫ Electric Power Steering ....................19
▫ Smartphone Features (Not Available In Canada) . .20
 HIGH VOLTAGE CHARGING OPERATION .....21
▫ SAE J1772 Charging Inlet ..................21
▫ AC Level 1 Charging (120V, 15 Amp) .........22
▫ AC Level 2 Charging (240V, 30 Amp) .........35▫
Charge Times ..........................36
 KEYS .................................36
▫ Key With Remote Control ..................36
 IGNITION SWITCH .......................38
▫ Mechanical Ignition Switch .................38
▫ Key-In-Ignition Reminder .................40
 SENTRY KEY ...........................40
▫ Key Programming ......................41
▫ Replacement Keys .......................41
▫ General Information .....................41
 VEHICLE SECURITY ALARM ...............41
▫ To Arm The System .....................42
▫ To Disarm The System ....................423

•Lithium-ion batteries can be recharged and discharged
thousands of times.
High Voltage Battery Service Disconnect
The high voltage battery service disconnect is located
under the rear passenger seat lower cushion. If your
vehicle requires service, see an authorized dealer.
WARNING!
Never try to remove the high voltage service discon-
nect. The high voltage service disconnect is used when
your vehicle requires service by a trained technician at
an authorized dealer. Failure to follow this warning
can cause severe burns or electrical shock that may
result in serious injury or death.
Disposal of the High Voltage Battery
Your vehicle’s high voltage battery is designed to last the
life of your vehicle. See an authorized dealer for informa-
tion on the disposal of the battery if it should require
replacement. General Information
The vehicle is also equipped with a Battery Management
System that is designed to:
•
Ensure safe operation
• Maximize driving range
• Maximize the life expectancy of the high voltage battery
NOTE:
• During vehicle start up and shut down, a clicking noise
may be heard from within the vehicle. When the ignition
key is turned to the on position, the high voltage battery
contactors inside the battery are closed to make the
stored electricity inside available for vehicle use. The
clicking noise observed is the sound of these contactors
as they open and close and is normal operation for your
500e.
• The operating temperature range of the high voltage
battery is -22 °F to 122 °F (-30 °C to 50 °C). If it is
attempted to operate the vehicle with the battery outside
of these temperature extremes it will not function.
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GETTING TO KNOW YOUR VEHICLE 17

IN CASE OF EMERGENCY
CONTENTS
HAZARD WARNING FLASHERS ............180
 BULB REPLACEMENT ....................180
▫ Replacement Bulbs .....................180
▫ Replacing Exterior Bulbs ..................182
▫ Replacing Interior Bulbs ..................184
 FUSES ............................... .184
▫ Interior Fuses ..........................184
▫ Power Distribution Center #1 ..............186
▫ Power Distribution Center #2 ..............189
 TIRE SERVICE KIT — IF EQUIPPED ..........190
▫ Tire Service Kit Storage ...................190
▫ Tire Service Kit Components And Operation . . .191
▫ Tire Service Kit Usage Precautions ..........191
▫ Sealing A Tire With Tire Service Kit .........193
TIRE SERVICE KIT — IF EQUIPPED ..........198
▫ Tire Service Kit Storage ...................198
▫ Tire Service Kit Components And Operation . . .199
▫ Tire Service Kit Usage Precautions ..........200
▫ Sealing A Tire With Tire Service Kit .........201
 JUMP STARTING PROCEDURE
(12 VOLT BATTERY ONLY) .................206
▫ Preparations For Jump Start ...............206
▫ Jump Starting Procedure ..................207
 MANUAL PARK RELEASE .................208
 FREEING A STUCK VEHICLE ..............210
 TOWING A DISABLED VEHICLE ............211
 ENHANCED ACCIDENT RESPONSE SYSTEM
(EARS) ...............................212
 EVENT DA
TA RECORDER (EDR) ............212
7

HAZARD WARNING FLASHERS
The Hazard Warning flasher switch is located on the
instrument panel below the radio.Push the switch to turn on the Hazard Warning
flashers. When the switch is activated, all direc-
tional turn signals will flash on and off to warn
oncoming traffic of an emergency. Push the
switch a second time to turn off the Hazard Warning
flashers. Do not use this emergency warning system when the
vehicle is in motion. Use it when your vehicle is disabled
and it is creating a safety hazard for other motorists.
If it is necessary to leave the vehicle to go for service, the
Hazard Warning flashers will continue to operate with the
ignition key removed and the vehicle locked.
NOTE:
With extended use, the Hazard Warning flashers
may wear down your battery.
BULB REPLACEMENT
Replacement Bulbs
Interior Bulbs
Bulb Number
Overhead Lamp C5W
Courtesy Lamp W5W
Rear Cargo Lamps W5W
180 IN CASE OF EMERGENCY

DEALER SERVICE
WARNING!
Your vehicle has both a high voltage DC and AC
system as well as a 12 Volt system. DC and AC high
voltage are both extremely dangerous and can cause
severe burns, electric shock, serious injury or even
death. In order to avoid personal injuries:
•DO NOT TOUCH THE HIGH VOLTAGE CABLES
(ORANGE COLORED) AND/OR THE CONNEC-
TORS.
• Follow all Caution and Warning labels attached to
the High Voltage components.
• Do not remove or replace any of the 500e System
components. All replacement or repairs of 500e Sys-
tem components should be performed by a factory-
trained technician at an authorized dealer.
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
• Failure to properly maintain your vehicle or perform
repairs and service when necessary could result in
more costly repairs, damage to other components or
negatively impact vehicle performance. Immediately
have potential malfunctions examined by an autho-
rized dealer or qualified repair center.
• Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage them. Such dam-
age is not covered by the New Vehicle Limited
Warranty. If a flush is needed because of component
malfunction, use only the specified fluid for the
flushing procedure.
Power Electronics And Battery Thermal
Management Systems
The Power Electronics and Battery Thermal Management
Systems are completely separate and designed to regulate
temperature for the high voltage battery and the electric
components.
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SERVICING AND MAINTENANCE 219

WARNING!
You or others can be badly burned by hot coolant
(antifreeze) or steam from your radiator. If you see or
hear steam coming from under the hood, do not open
the hood until the radiator has had time to cool. Never
try to open a cooling system pressure cap when the
radiator is hot.
Power Electronics And Battery Thermal
Management Systems — Cooling Pressure Caps
The caps must be fully tightened to prevent loss of coolant
(antifreeze).
The caps should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
NOTE:
•The pressure caps on the reservoirs are unique and rated
at 5 PSI (34.5 kPa).
• Use only Mopar replacement parts.
WARNING!
•The warning words “DO NOT OPEN HOT” on the
cooling system pressure cap are a safety precaution.
Never add coolant (antifreeze) when the cooling
system is overheated. Do not loosen or remove the
cap to cool an overheated cooling system. Heat
causes pressure to build up in the cooling system. To
prevent scalding or injury, do not remove the pres-
sure cap while the system is hot or under pressure.
(Continued)
8
SERVICING AND MAINTENANCE 221

Battery Consumption
Underinflated tires will increase tire rolling resistance
resulting in higher battery charge consumption.
Tread Wear
Improper cold tire inflation pressures can cause abnormal
wear patterns and reduced tread life, resulting in the need
for earlier tire replacement.
Ride Comfort And Vehicle Stability
Proper tire inflation contributes to a comfortable ride.
Over-inflation produces a jarring and uncomfortable ride.
Tire Inflation Pressures
The proper cold tire inflation pressure is listed on the
driver’s side B-Pillar or rear edge of the driver’s side door.
At least once a month:
•Check and adjust tire pressure with a good quality
pocket-type pressure gauge. Do not make a visual
judgement when determining proper inflation. Tires
may look properly inflated even when they are under-
inflated.
• Inspect tires for signs of tire wear or visible damage.
CAUTION!
After inspecting or adjusting the tire pressure, always
reinstall the valve stem cap. This will prevent moisture
and dirt from entering the valve stem, which could
damage the valve stem.
Inflation pressures specified on the placard are always
“cold tire inflation pressure”. Cold tire inflation pressure is
defined as the tire pressure after the vehicle has not been
driven for at least three hours, or driven less than 1 mile
(1.6 km) after sitting for a minimum of three hours. The
cold tire inflation pressure must not exceed the maximum
inflation pressure molded into the tire sidewall.
Check tire pressures more often if subject to a wide range
of outdoor temperatures, as tire pressures vary with tem-
perature changes.
Tire pressures change by approximately 1 psi (7 kPa) per
12°F (7°C) of air temperature change. Keep this in mind
when checking tire pressure inside a garage, especially in
the Winter.
Example: If garage temperature = 68°F (20°C) and the
outside temperature = 32°F (0°C) then the cold tire inflation
8
SERVICING AND MAINTENANCE 237

Headlights................................56
Cleaning ...............................251
High Beam/Low Beam Select Switch ...........56
Lights On Reminder .......................56
Passing ............................. .56, 57
Switch ............................. .56, 57
Time Delay ..............................56
Head Restraints ............................50
Heated Mirrors ..........................54, 56
Heated Seats ...............................49
High Voltage Battery .........................16
Hood Prop ................................76
Hood Release ..............................76
Ignition ..................................38
Switch .................................38
Immobilizer (Sentry Key) ......................40
Instrument Cluster Descriptions .............................97
Display ................................85
Instrument Cluster ........................84
Instrument Cluster Display Instrument Cluster Display ..................84
Instrument Panel Lens Cleaning ................253
Interior Appearance Care .....................252 Interior Lighting
............................59
iPod/USB/MP3 Control ..................... .275
Jack Operation ............................228
Key Fob Programming Additional Key Fobs ..........38, 41
Key-In Reminder ............................40
Keys ....................................36
Replacement .............................41
Sentry (Immobilizer) .......................40
Lane Change And Turn Signals .................56
Lane Change Assist .......................56, 58
Lap/Shoulder Belts .........................113
Latches ................................. .151
Hood ..................................76
Leaks, Fluid ............................. .151
Life Of Tires ............................. .240
Liftgate ..................................78
Liftgate (Sedan) .............................78
Light Bulbs .......................... .151, 180
Lights ............................... .56, 151
AirBag......................... .90, 121, 149
Brake Assist

Warning ..................... .104
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INDEX 293