2018 FIAT 500E maintenance

Maintenance-Free Battery 12 Volt
Your vehicle is equipped with a maintenance-free 12 Volt
battery. You will never have to add water, nor is periodic
maintenance required.
WARNING!
•Battery fluid is a corrosive acid solution and can
burn or even blind you. Do not allow battery fluid to
contact your eyes, skin, or clothing. Do not lean over
a battery when attaching clamps. If acid splashes in
eyes or on skin, flush the area immediately with
large amounts of water. Refer to “Jump Starting
Procedure” in “In Case Of Emergency” for further
information.
• Battery gas is flammable and explosive. Keep flame
or sparks away from the battery. Do not use a booster
battery or any other booster source with an output
greater than 12 Volts. Do not allow cable clamps to
touch each other.
• Battery posts, terminals, and related accessories con-
tain lead and lead compounds. Wash hands after
handling.
(Continued)
WARNING! (Continued)
•The battery in this vehicle has a vent hose that
should not be disconnected and should only be
replaced with a battery of the same type (vented).
CAUTION!
•It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to the
negative post. Battery posts are marked positive (+)
and negative (-) and are identified on the battery
case. Cable clamps should be tight on the terminal
posts and free of corrosion.
• If a 12 Volt Low Voltage Battery System “fast char-
ger” is used while the battery is in the vehicle,
disconnect both vehicle battery cables before con-
necting the charger to the battery. Do not use a “fast
charger” to provide starting voltage.
218 SERVICING AND MAINTENANCE

DEALER SERVICE
WARNING!
Your vehicle has both a high voltage DC and AC
system as well as a 12 Volt system. DC and AC high
voltage are both extremely dangerous and can cause
severe burns, electric shock, serious injury or even
death. In order to avoid personal injuries:
•DO NOT TOUCH THE HIGH VOLTAGE CABLES
(ORANGE COLORED) AND/OR THE CONNEC-
TORS.
• Follow all Caution and Warning labels attached to
the High Voltage components.
• Do not remove or replace any of the 500e System
components. All replacement or repairs of 500e Sys-
tem components should be performed by a factory-
trained technician at an authorized dealer.
The pages that follow contain the requiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
• Failure to properly maintain your vehicle or perform
repairs and service when necessary could result in
more costly repairs, damage to other components or
negatively impact vehicle performance. Immediately
have potential malfunctions examined by an autho-
rized dealer or qualified repair center.
• Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage them. Such dam-
age is not covered by the New Vehicle Limited
Warranty. If a flush is needed because of component
malfunction, use only the specified fluid for the
flushing procedure.
Power Electronics And Battery Thermal
Management Systems
The Power Electronics and Battery Thermal Management
Systems are completely separate and designed to regulate
temperature for the high voltage battery and the electric
components.
8
SERVICING AND MAINTENANCE 219

Power Electronics And Battery Thermal
Management Systems — Coolant Level Check
The coolant expansion bottles provides a quick visual
method for determining that the coolant level is adequate.
With the vehicle off and coolant at ambient temperature,
the level of the coolant (antifreeze) in the bottles should be
between the bottom and top lines marked “MIN-MAX
FILL RANGE”.
As long as the vehicle operating temperature is satisfactory,
the coolant bottles need only be checked once a month.When additional coolant (antifreeze) is needed to maintain
the proper level, it should be added to the coolant bottles.
Do not overfill.
Check the Power Electronics and Battery Thermal Manage-
ment Systems coolant (antifreeze) protection every 12
months (before the onset of freezing weather, where appli-
cable).
Maintain coolant (antifreeze) concentration at a minimum
of 50% Mopar Antifreeze/Coolant 10 Year/150,000 Mile
Formula OAT (Organic Additive Technology) and
distilled/deionized water for proper corrosion protection.
Check the coolant bottles tubing for brittle rubber, crack-
ing, tears, cuts and tightness of the connection at the bottles
and radiator. Inspect the entire system for leaks.
Check the front of the A/C condenser for any accumula-
tion of bugs, leaves, etc. If dirty, clean by gently spraying
water from a garden hose vertically down the face of the
condenser.
NOTE:
DO NOT REMOVE THE COOLANT PRESSURE
CAP WHEN THE COOLING SYSTEM IS HOT.
Coolant MIN/MAX
220 SERVICING AND MAINTENANCE

WARNING!
You or others can be badly burned by hot coolant
(antifreeze) or steam from your radiator. If you see or
hear steam coming from under the hood, do not open
the hood until the radiator has had time to cool. Never
try to open a cooling system pressure cap when the
radiator is hot.
Power Electronics And Battery Thermal
Management Systems — Cooling Pressure Caps
The caps must be fully tightened to prevent loss of coolant
(antifreeze).
The caps should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
NOTE:
•The pressure caps on the reservoirs are unique and rated
at 5 PSI (34.5 kPa).
• Use only Mopar replacement parts.
WARNING!
•The warning words “DO NOT OPEN HOT” on the
cooling system pressure cap are a safety precaution.
Never add coolant (antifreeze) when the cooling
system is overheated. Do not loosen or remove the
cap to cool an overheated cooling system. Heat
causes pressure to build up in the cooling system. To
prevent scalding or injury, do not remove the pres-
sure cap while the system is hot or under pressure.
(Continued)
8
SERVICING AND MAINTENANCE 221

WARNING!(Continued)
•Do not use a pressure cap other than the one speci-
fied for your vehicle. Personal injury or vehicle
damage may result.
Selection Of Coolant
Refer to “Fluids And Lubricants” in “Technical Specifica-
tions” for further information.
CAUTION!
•Mixing of coolant (antifreeze) other than specified
Organic Additive Technology (OAT) coolant (anti-
freeze), may result in cooling system damage and
may decrease corrosion protection. Organic Additive
Technology (OAT) coolant is different and should
not be mixed with Hybrid Organic Additive Tech-
nology (HOAT) coolant (antifreeze). If a non-OAT
coolant (antifreeze) is introduced into the cooling
system in an emergency, it should be replaced with
the specified coolant (antifreeze) as soon as possible.
(Continued)
CAUTION! (Continued)
•Do not use water alone or alcohol-based coolant
(antifreeze) products. Do not use additional rust
inhibitors or antirust products, as they may not be
compatible with the radiator coolant and may plug
the radiator.
• This vehicle has not been designed for use with
propylene glycol-based coolant (antifreeze). Use of
propylene glycol-based coolant (antifreeze) is not
recommended.
Adding Coolant
Your vehicle has been built with cooling systems that allow
extended maintenance intervals. This coolant (antifreeze)
can be used up to ten years or 150,000 miles (240,000 km)
before replacement. To prevent reducing this extended
maintenance period, it is important that you use the same
coolant (antifreeze) throughout the life of your vehicle.
Please review these recommendations for using Organic
Additive Technology (OAT) coolant (antifreeze).
222 SERVICING AND MAINTENANCE

When adding coolant (antifreeze):
•The manufacturer recommends using Mopar
Antifreeze/Coolant 10 Year/150,000 Mile (240,000 km)
Formula OAT (Organic Additive Technology).
• Mix a minimum solution of 50% OAT coolant (anti-
freeze) and distilled water. Use higher concentrations
(not to exceed 70%) if temperatures below -34ºF (-37ºC)
are anticipated.
• Use only high purity water such as distilled or deionized
water when mixing the water and coolant (antifreeze)
solution. The use of lower quality water will reduce the
amount of corrosion protection in the cooling systems.
Please note that it is the owner ’s responsibility to maintain
the proper level of protection against freezing according to
the temperatures occurring in the area where the vehicle is
operated.
NOTE: Mixing coolant (antifreeze) types will decrease the
life of the Power Electronics and Battery Thermal Manage-
ment Systems coolant (antifreeze) and will require more
frequent coolant (antifreeze) changes.Power Electronics And Battery Thermal
Management Systems — Drain, Flush And Refill
Refer to “Scheduled Servicing” for the proper maintenance
intervals.
If the coolant (antifreeze) is dirty or contains a considerable
amount of sediment, clean and flush with a reliable cooling
system cleaner. Follow with a thorough rinsing to remove
all deposits and chemicals. Properly dispose of old coolant
(antifreeze) solution.
CAUTION!
It is recommended to have the cooling systems ser-
viced at your authorized dealer. Failure to do so could
result in poor cooling system performance and/or ve-
hicle damage.
Disposal Of Used Power Electronics And Battery
Thermal Management Systems Coolant
Used antifreeze is a regulated substance requiring proper
disposal. Check with your local authorities to determine
the disposal rules for your community. To prevent inges-
tion by animals or children, do not store antifreeze in open
8
SERVICING AND MAINTENANCE 223

containers or allow it to remain in puddles on the ground.
If ingested by a child, contact a physician immediately.
Clean up any ground spills immediately.
Points To Remember
WARNING!
•Turn vehicle OFF and disconnect the fan motor lead
before working near the radiator cooling fan.
• You or others can be badly burned by hot coolant
(antifreeze) or steam from your radiator. If you see or
hear steam coming from under the hood, do not open
the hood until the radiator has had time to cool.
Never open a cooling system pressure cap when the
radiator or coolant bottle is hot.
• Do not put your hands, tools, clothing, and jewelry
near the radiator cooling fan. The fan may start at any
time, whether the ignition is on or off.
If an examination of your underhood compartment shows
no evidence of cooler or hose leaks, the vehicle may be
safely driven.
• Do not overfill the coolant recovery bottles.
• Check coolant (antifreeze) freeze point in the coolant
recovery bottles. If coolant (antifreeze) needs to be added, contents of coolant recovery bottles must also be
protected against freezing.
• If frequent coolant (antifreeze) additions are required, or
if the level in the coolant recovery bottles does not drop
when the powertrain cools, the cooling system should be
pressure tested for leaks.
• Maintain coolant (antifreeze) concentration at 50% OAT
coolant (antifreeze) (minimum) and distilled/deionized
water for proper corrosion protection of your pow-
ertrain which contains aluminum components.
• Make sure that the coolant control systems recovery
bottles overflow hoses are not kinked or obstructed.
• Keep the front of the coolant control systems clean. If
your vehicle is equipped with air conditioning, keep the
front of the condenser clean.
Air Conditioner Maintenance
For best possible performance, your air conditioner should
be checked and serviced by an authorized dealer at the
start of each warm season. This service should include
cleaning of the condenser fins and air conditioning perfor-
mance tests.
224 SERVICING AND MAINTENANCE

WARNING!
•Use only refrigerants and compressor lubricants ap-
proved by the manufacturer for your air conditioning
system. Some unapproved refrigerants are flam-
mable and can explode, injuring you. Other unap-
proved refrigerants or lubricants can cause the sys-
tem to fail, requiring costly repairs. Refer to
Warranty Information Book, located in your owner ’s
information kit, for further warranty information.
• The air conditioning system contains refrigerant un-
der high pressure. To avoid risk of personal injury or
damage to the system, adding refrigerant or any
repair requiring lines to be disconnected should be
done by an experienced technician.
CAUTION!
Do not use chemical flushes in your air conditioning
system as the chemicals can damage your air condition-
ing components. Such damage is not covered by the
New Vehicle Limited Warranty.
Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, door hinge pivot points and rollers, liftgate,
tailgate, decklid, sliding doors and hood hinges, should be
lubricated periodically with a lithium based grease, such as
Mopar Spray White Lube to assure quiet, easy operation
and to protect against rust and wear. Prior to the applica-
tion of any lubricant, the parts concerned should be wiped
clean to remove dust and grit; after lubricating excess oil
and grease should be removed. Particular attention should
also be given to hood latching components to ensure
proper function. When performing other underhood ser-
vices, the hood latch, release mechanism and safety catch
should be cleaned and lubricated.
The external lock cylinders should be lubricated twice a
year, preferably in the Fall and Spring. Apply a small
amount of a high quality lubricant, such as Mopar Lock
Cylinder Lubricant directly into the lock cylinder.
Windshield Wiper Blades
Clean the rubber edges of the wiper blades and the
windshield periodically with a sponge or soft cloth and a
mild nonabrasive cleaner. This will remove accumulations
of salt or road film.
8
SERVICING AND MAINTENANCE 225