2018 FIAT 500 Spark

127
JUMP STARTING
26) 13)
If the battery is flat, the engine may be
started using an auxiliary battery with
the same capacity or a little higher than
the flat one.
IMPORTANT After turning the ignition
key to STOP and having closed the
driver’s side door, wait at least one
minute before disconnecting the
battery and then reconnecting the
electrical supply to the battery.
Proceed as follows:
Engage the handbrake on both
vehicles and place the gearbox
in neutral. Connect the positive
terminals (+mark near the terminal) of
the two batteries using a suitable lead.
With a second cable, connect
the negative terminal –of the auxiliary
battery to an earthing point E
on the
engine or the transmission of the car to
be started. Start the engine. When the
engine has been started, remove the
leads reversing the order above. If after
a few attempts the engine does not
start, do not persist but contact a Fiat
Dealership. IMPORTANT Do not directly connect
the negative terminals of the two
batteries: sparks could ignite explosive
gas released from the battery.
If the auxiliary battery is installed on
another car, prevent accidental contact
between metallic parts of the two cars.
For versions with Start&Stop
In the case of emergency starting,
NEVER connect the negative lead (–) of
the auxiliary battery to negative pole (–)
of the battery, but only to an earth
point on the engine/gearbox assembly.
IN AN EMERGENCY
98DVDF0S061c
In an emergency we recommend that you call the toll-free number found on the Warranty Booklet.
You can go to our web site at www.fiat500.com to find the Fiat Dealership nearest to you.

Thousands of kilometres751501351201059060453015
Thousands of miles4590817263543627189
Years
SERVICING AND CARE
150
43215109876
❍❍❍❍❍

Replace engine oil and oil filter (3)
Replace spark plugs (0.9 TwinAir 65 HP engines) (4)
Replace spark plugs
(0.9 TwinAir 85 HP - 1.2 8V - 1.4 16V) (4)
Replace accessory drive belt(s) (5)
Replace toothed timing drive belt (1.2 8V and 1.4 16V engines) (5)
Replace air cleaner cartridge (6)
Change brake fluid (7)
Replace filter inside the pressure regulator
(LPG versions only)
Replace paper filter (LPG in gaseous state)
(LPG versions only)
Replace passenger compartment cleaner (6)
(3) If the vehicle is used mainly on urban routes or the annual distance travelled is less than 10,000 km, the engine oil and engine oil filter
must be changed every year.
(4) For 0.9 TwinAir versions, the following are essential to ensure correct operation of the engine: only use spark plugs of the same make
and type which are specially certified for such engines (see the information in the “Engine” paragraph in the “Technical specifications”
chapter); strictly comply with the spark plug replacement interval given in the Scheduled Servicing Plan; for spark plug replacement, it is
advisable to contact a FIAT Dealership.
(5) Areas that are not dusty: advised maximum mileage 120,000 km. The belt must be replaced every 6 years, regardless of distance
travelled. Dusty areas and/or heavy conditions (cold climates, urban driving, long periods of idling): the recommended maximum distance is
60,000 km. Irrespective of the mileage, the timing drive belt must be replaced every 4 years.
(6) If the vehicle is used in dusty areas, you are advised to change this filter every 15,000 km.
(7) The brake fluid replacement has to be done every 2 years, irrespective of the mileage.
(
❍) Recommended operations () Mandatory operations


❍❍❍❍❍

167
ENGINE
GENERAL0.9TwinAir 65 HP0.9TwinAir 85 HP0.9TwinAir 105 HP
Engine code 312A4000 312A2000 199B6000
Cycle Otto Otto Otto
Number and position of cylinders 2 straight 2 straight 2 straight
Piston diameter and stroke (mm) 83.5 x 88 80.5 x 86.0 80.5 x 86.0
Total capacity (cm3
) 964 875 875
Compression ratio 11.1 : 1 10 ± 02 : 1 10 ± 02 : 1
Maximum power (EEC) (kW) 48 62.5 77 (*) 72 (**)
Maximum power (EEC) (HP) 65 85 105 (*) 98 (**)
corresponding engine speed (rpm) 6250 5500 5500 (*) 5500 (**)
Maximum torque (EEC) (Nm) 88 145 145 (*) 120 (**)
Maximum torque (EEC) (kgm) 8.9 14.8 14.8 (*) 12.2 (**)
corresponding engine speed (rpm) 3500 1900 2000 (*) 1750 (**)
Spark plugs NGK LKR7DI-12 NGK LKR9EI-8 NGK ILKR9G8
Fuel
95 RON unleaded petrol
(EN228 specifications)95 RON unleaded petrol
(EN228 specifications)
(*) SPORT mode
(**) NORMAL mode

TECHNICAL DATA
168
GENERAL0.9TwinAir 60 HP (*)0.9TwinAir 80 HP (*)
Engine code 312A6000 312A5000
Cycle Otto Otto
Number of cylinders and position 2 straight 2 straight
Piston diameter and stroke (mm) 83.5 x 88 83.5 x 88
Total capacity (cm3
) 964 875
Compression ratio 11.1 : 1 10 ± 02 : 1
Maximum power (EEC) (kW) 44 59
Maximum power (EEC) (HP) 60 80
corresponding engine speed (rpm) 6250 5500
Maximum torque (EEC) (Nm) 88 145
Maximum torque (EEC) (kgm) 8.9 14.8
corresponding engine speed (rpm) 3500 1900
Spark plugs NGK T20182U NGK LKR9CI-8 oppure NGK PLKR9C8
Fuel
95 RON unleaded petrol
(EN228 specifications)95 RON unleaded petrol
(EN228 specifications)
(*) For versions/markets, where provided

169
GENERAL1.2 8V 69 HP LPG1.2 8V 69 HP1.2 8V 69 HP
EVO2 S&S 1.4 16V 100 HP (*)
Engine code 169A4000 169A4000 169A400 169A3000
Cycle Otto Otto Otto Otto
Number and position of cylinders 4 straight 4 straight 4 straight 4 straight
Piston diameter and stroke (mm) 70.8 x 78.86 70.8 x 78.86 70.8 x 78.86 72 x 84
Total capacity (cm3
) 1242 1242 1242 1368
Compression ratio 11.1 : 1 11.1 : 1 11.1 : 1 10.8 : 1
Maximum power (EEC) (kW) 51 51 51 73,5
Maximum power (EEC) (HP) 69 69 69 100
corresponding engine speed (rpm) 5500 5500 5500 6000
Maximum torque (EEC) (Nm) 102 102 102 131
Maximum torque (EEC) (kgm) 10.4 10.4 10.4 13.4
corresponding engine speed (rpm) 3000 3000 3000 4250
Spark plugs NGK ZKR7AI-8 NGK ZKR7A-10 NGK DCPR7EN-10 NGK DCPR7EN-10
Champion RA8MC x 4
Fuel LPG
95 RON
unleaded petrol
(EN228
specifications)95 RON
unleaded petrol
(EN228
specifications)95 RON
unleaded petrol
(EN228
specifications)
(*) For versions/markets, where provided

195
•Remember that the servo-brake and power steering are not
operational until the engine has been started, therefore much
effort than usual is required on the brake pedal and steering
wheel.
•For vehicles featuring a Dualogic gearbox, if the engine is not
started with a gear engaged, a warning is sounded to notify
the driver of the potential danger due to the gear being
automatically put into neutral.
•This starting procedure must be performed by expert
personnel because incorrect actions could cause electrical
discharge of considerable intensity. Furthermore, battery fluid
is poisonous and corrosive: avoid contact with skin and eyes.
Keep naked flames and lighted cigarettes away from the
battery and do not cause sparks.
•Remove any metal objects (e.g. rings, watches, bracelets),
that might cause an accidental electrical contact and cause
serious injury.
•Do not attempt to charge a frozen battery: it must be thawed
first, otherwise it may explode.
If freezing has occurred, the battery should be checked by
skilled personnel to make sure that the internal elements are
not damaged and that the body is not cracked, with the risk of
leaking poisonous and corrosive acid.
27) HANDBRAKE
• The car should be braked after a few clicks of the lever, if it is
not, contact a Fiat Dealership to have it adjusted.
• Never leave children in the unattended car. Always remove
the ignition key when leaving the car and take it out with you. • In the case of parking manoeuvres on roads on a gradient, the
front wheels must be steered towards the pavement
(when parking downhill), or in the opposite direction if the vehicle
is parked uphill. Block the wheels with a wedge or a stone if the
car is parked on a steep slope.
28) USING THE MANUAL GEARBOX
Press the clutch pedal fully to change gears correctly. It is
therefore essential that there is nothing under the pedals: make
sure the mats are lying flat and do not get in the way of the pedals.
29) TOWING TRAILERS
•The ABS with which the car is equipped will not control the
braking system of the trailer. Particular caution is required on
slippery roads.
•Do not, under any circumstances, modify the vehicle braking
system to control the trailer breaking system.
The towing braking system must be completely independent of the
vehicle’s hydraulic system.
30) SNOW TYRES
The maximum speed for snow tyres marked
“Q” is 160 km/h, while it is 190 km/h for “T” tyres and 210 km/h for
“H” tyres.
The highway code speed limits must however always be complied
with.
31) WARNING LIGHTS AND MESSAGES
•If the warning light
xturns on when travelling (on certain
versions together with the message on the display) stop the car
immediately and contact a Fiat Dealership.
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PERSONAL SAFETY
(CONTINUED)

IMPORTANT INFORMATION AND RECOMMENDATIONS
198
PERSONAL SAFETY
(CONTINUED)
Do not use the jack for loads higher than the one shown on its
label. Never start the engine with vehicle raised. If the vehicle is
raised more than necessary, everything can become more
unstable, with the risk of the vehicle dropping violently.
Thus, lift the vehicle only as needed in order to access the
spare tyre.
33) FIX&GO QUICK TYRE REPAIR KIT
•The information required by the applicable regulation is
indicated on the Fix&Go kit package label. Carefully read the
label on the cartridge before use, avoid improper use. The kit
should be used by adults and cannot be used by children.
IMPORTANT: Do not exceed 80 km/h. Avoid sudden
acceleration or braking. The kit provides a temporary repair,
therefore the tyre must be examined and repaired by a
specialist as soon as possible. Before using the kit, ensure that
the tyre is not excessively damaged and that the rim is in good
condition, otherwise do not use it and call roadside assistance.
Do not remove foreign bodies from the tyre. Do not let the
compressor turned on for more than 20 consecutive minutes -
overheating hazard.
34) CHANGING A BULB
•Modifications or repairs to the electric system that are not
carried out properly or do not take the system technical
specifications into account can cause malfunctions leading to
the risk of fire.
•Halogen bulbs contain pressurised gas, in the case of
breakage they may burst causing glass fragments to be
projected outwards.
•Due to the high power supply voltage, gas discharge bulbs
(Xenon) should only be replaced by specialised personnel:
danger of death! Contact a Fiat Dealership.35) REPLACING FUSES
•If the replaced fuse blows again, contact a Fiat Dealership.
•Never replace a fuse with metal wires or anything else.
•Never replace a fuse with another with a higher amp rating; RISK
OF FIRE.
•If a general fuse (MEGA-FUSE, MIDI-FUSE,
MAXI-FUSE) blows contact a Fiat Dealership.
•Before replacing a fuse, make sure that the ignition key has
been removed and that all the other services are switched off
and/or disengaged.
•Contact Fiat Dealership if a safety system (airbags, brakes),
engine system
(engine, gearbox) or steering system general protection fuse
blows.
36) BATTERY RECHARGING
•Battery fluid is poisonous and corrosive:
avoid contact with your skin and eyes. The battery should be
charged in a well ventilated place, away from naked flames or
possible sources of sparks: danger of explosion and fire.
•Do not attempt to charge a frozen battery: it must be thawed
first, otherwise it may explode.
If freezing has occurred, the battery should be checked by skilled
personnel to make sure that the internal elements are not
damaged and that the body is not cracked, with the risk of leaking
poisonous and corrosive acid.
37) TOWING THE CAR
•Before tightening the ring clean the threaded housing thoroughly.
Make sure that the ring is fully fastened in the housing before
towing the car.
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199(CONTINUES)
PERSONAL SAFETY
(CONTINUED)
• The electronic Cruise Control can be dangerous if the system is
unable to maintain a constant speed. In specific conditions speed
may be excessive, resulting in the risk of losing control of the
vehicle and causing accidents. Do not use the device in heavy
traffic or on winding, icy, snowy or slippery roads.
39) SERVICING - CHECKING FLUID LEVELS
•Never smoke while working in the engine compartment: gas
and inflammable vapours may be present, with the risk of fire.
•Be very careful when working in the engine compartment when
the engine is hot: you may get burned. Remember that when the
engine is hot, the fan may operate: danger of injury. Scarves, ties
and other loose clothing might be pulled by moving parts.
•The cooling system is pressurised. If necessary, only replace
the plug with another original or the operation of the system may
be adversely affected. Do not remove the reservoir plug when the
engine is hot: you risk scalding yourself.
•Do not travel with the windscreen washer fluid reservoir empty:
the windscreen washer is essential for improving visibility.
•Some commercial windscreen washer additives are flammable.
The engine compartment contains hot components which may
set it on fire.
•Brake fluid is poisonous and highly corrosive. In the event of
accidental contact, immediately wash the affected parts with
water and mild soap. Then rinse thoroughly. Call a doctor
immediately if swallowed.
•Symbol
πon the contain indicates a synthetic brake fluid,
which is different from a mineral fluid.
Use of a mineral type fluid will damage the special rubber seals of
the braking system beyond repair.
•Battery fluid is poisonous and corrosive. Avoid contact with skin
and eyes. Keep naked flames and sources of sparks away from
the battery: risk of explosion and fire. •Before towing, turn the ignition key to MAR and then to STOP
without removing it. The steering column will automatically lock
when the key is removed and the wheels cannot be steered.
•When towing, remember that without the help of the brake
servo and electric power steering, a greater effort is required on
the pedal and steering wheel.
•Do not use flexible cables when towing and avoid jerky
movements.
•During towing, make sure that the trailer hitch does not
damage any components it is touching.
•When towing the vehicle, you must comply with all specific
traffic regulations, both in terms of the towing device and
behaviour on the road.
•Do not start the engine while towing the car.
•The (front/rear) tow hook must be used exclusively for
roadside assistance operations.
You are allowed to tow the vehicle for short distances using an
appropriate device in accordance with the highway code (a rigid
bar), to move the vehicle on the road in readiness for towing or
transport via a breakdown vehicle.
The tow hook MUST NOT be used to tow vehicles off the road
or where there are obstacles and/or for towing operations using
cables or other non-rigid devices. In compliance with the above
conditions, towing must take place with the two vehicles (one
towing, the other towed) aligned as much as possible along the
same centre line.
38) ELECTRONIC CRUISE CONTROL
•Never move the shift lever to neutral when driving with the
device active.
• In the event of device malfunction or failure, contact a Fiat
Dealership.