Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Service and Maintenance 319
6. Checks performed after theengine startup
.Oil, engine coolant, fuel,
brake fluid and power
steering fluid leaks
. Inspect the exhaust system,
checking that the tailpipe is
clear
7. Checks performed while driving the vehicle
.Brake effectiveness
. Engine abnormal noises
Keep the Floor Around the Driver
Seat Clean and Tidy
{Warning
It is extremely dangerous to have
empty cans, empty bottles,
or other items rolling around on
the floor because they could get
trapped under the brake pedal
and prevent brake application.
For proper pedal operation, it is
also essential to lay floor mats (Continued)
Warning (Continued)
properly. Incorrectly installed floor
mats would hinder free movement
of the pedals.
Do not use the dashboard pocket
or the top of the dashboard as a
place to put items that could roll,
which could interfere with your
driving. You and others could be
seriously injured.
Choose Your Footwear Suitable
for Driving
{Warning
Choose footwear that ensures
proper operation of pedals when
driving the vehicle. Use of
footwear unsuitable for driving
may cause an accident. The
driver could be seriously injured
when not wearing the proper
footwear.
Electrical System
Following the after-delivery service,
it is the owner's responsibility to
check all wiring periodically for
cracked, chafed or oil-soaked
insulation and maintain it in a clean
and tight condition to ensure
satisfactory operation of the
electrical system.
Headlights and Turn Signal
Lights
Turn the engine control switch to the
"ON" position, and then check the
way in which the headlights, turn
signal lights, and other exterior
lights come on and flash. In
addition, press the brake pedal to
confirm whether the stop lights
come on, and shift the transmission
to "R" position to confirm whether
the back up lights come on. Also
examine the lights for discoloration,
damage, and looseness.
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Service and Maintenance 323
Additional
Maintenance and Care
Owner Safety and Routine
Maintenance
Listed below are vehicle checks
which should be made periodically
by either the owner or a qualified
technician to ensure proper
performance and safety of your
vehicle. Take any problems promptly
to a technician for service advice.
For your safety and that of others,
any of the safety-related
components that may have been
damaged in an accident should be
checked and necessary repairs
performed before operating your
vehicle.
At the minimum, these routine
checks should be made every
6 months or 16,000 km
(10,000 miles), whichever comes
first. Whenever repairs are
necessary, have them completed
before operating the vehicle.A: Parking Brake :
Park on a fairly
steep hill and hold the vehicle with
the parking brake only. This checks
holding ability.
Before checking item (B) below, be
sure to have enough room around
the vehicle. Then firmly apply both
the parking brake see Parking
Brake 0200 and the regular brakes.
Do not use the accelerator pedal.
If the engine starts, be ready to turn
off the engine control switch at
once. Take these precautions
because the vehicle could move
without warning and possibly cause
injury or property damage.
B: Starter Safety Switch : Check
by trying to start the engine in each
gear. The starter should crank only
at selector position "P" or "N".
C: Transmission Shift Indicator :
Check that the indicator points to
the gear chosen.
D: Steering : Be alert for any
changes in steering action. An
inspection or service is needed
when: the steering wheel is harder to turn or has too much free play,
or when there are strange sounds
when turning or parking.
E: Wheel Alignment, Balance, and
Tires :
Check tires for abnormal
wear or damage. Also, check for
damaged wheels. A pull right or left
on a straight and level road may
show the need for a wheel
alignment. A vibration of the
steering wheel or seat at normal
highway speeds may mean a wheel
balancing is needed. Check tire
pressure when the tires are "cold,"
at least monthly, and whenever the
vehicle is serviced.
Check the pressure more often if
daily checks show it's needed.
(Refer to "Recommended Daily
(Pre-operation) Inspections" under
Owner Checks and Services 0317).
Change tire pressure as needed
when changing loads.
F: Brakes : Be alert to illumination
of the brake system warning light or
brake low vacuum warning light
(4500HD, 4500XD models) or the
tone alarm, or changes in braking
action, such as repeated pulling to
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338 Technical Data
Fuel
Fuel tank capacity
*6113 L (30.0 qt/24.9 gal)
125 L (33.0 qt/27.5 gal)
Diesel Exhaust Fluid (DEF)
DEF tank capacity 16.0 L (4.23 gal)
Steering
Steering wheel free play 10 - 50 mm (0.39 - 1.97 in)
Power steering fluid capacity 1.5 L (1.6 qt)
Wheel
Wheel alignment Toe-in -2 to 2 mm (-0.08 to 0.08 in)
Camber 0°15’
Caster LH 2°50’, RH 3°40’
King pin 12°
Wheel hub bearing grease capacity 0.11 kg (0.24 lb)
Wheel stud nut torque : Front and rear 500 Y(50 kgf m/363 lb ft)
Disc Brakes
Model 4500HD 4500XD/5500HD/5500XD
Brake size (Diameter x
Thickness) 293 x 40 mm (11.54 x 1.57 in) 363 x 42 mm (14.29 x 1.65 in)
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Customer Information 347
For emergency towing see
Roadside Assistance Program
0344.
Gather the following information:
. Driver name, address, and
telephone number.
. Driver license number.
. Owner name, address, and
telephone number.
. Vehicle license plate number.
. Vehicle make, model, and
model year.
. Vehicle Identification
Number (VIN).
. Insurance company and policy
number.
. General description of the
damage to the other vehicle.
Choose a reputable repair facility
that uses quality replacement parts.
See “Collision Parts” earlier in this
section.Managing the Vehicle Damage
Repair Process
In the event that the vehicle requires
damage repairs, GM recommends
that you take an active role in its
repair. If you have a pre-determined
repair facility of choice, take the
vehicle there, or have it towed there.
Specify to the facility that any
required replacement collision parts
be original equipment parts, either
new Genuine GM parts or recycled
original GM parts. Remember,
recycled parts will not be covered by
the GM vehicle warranty.
Insurance pays the bill for the repair,
but you must live with the repair.
Depending on your policy limits,
your insurance company may
initially value the repair using
aftermarket parts. Discuss this with
the repair professional, and insist on
Genuine GM parts. Remember,
if the vehicle is leased, you may be
obligated to have the vehicle
repaired with Genuine GM parts,
even if your insurance coverage
does not pay the full cost. If another party's insurance
company is paying for the repairs,
you are not obligated to accept a
repair valuation based on that
insurance company's collision policy
repair limits, as you have no
contractual limits with that company.
In such cases, you can have control
of the repair and parts choices as
long as the cost stays within
reasonable limits.
Service Publications
Ordering Information
Service Manuals
Service Manuals have the diagnosis
and repair information on the
engines, transmission, axle,
suspension, brakes, electrical,
steering, body, etc.
Owner Information
Owner publications are written
specifically for owners and intended
to provide basic operational
information about the vehicle. The
Owner Manual includes the
Maintenance Schedule for all
models.
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Index 353
Diesel Exhaust Fluid (DEF)Warning Light . . . . . . . . . . . . . . . . . . 80
Diesel Particulate Filter . . . . . . . . . 161
Distracted Driving . . . . . . . . . . . . . . . 122
Dome Lamps . . . . . . . . . . . . . . . . . . . . 96
Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Locks . . . . . . . . . . . . . . . . . . . . 33
Drive Belt Routing, Engine . . . . . . 341
Driver Behavior . . . . . . . . . . . . . . . . . 122
Driver Information Cen- ter (DIC) . . . . . . . . . . . . . . . . . . . . . . . 82
Driving Emergencies . . . . . . . . . . . . 137, 146
For Better Fuel Economy . . . . . . . 23
Hill and Mountain Roads . . . . . . 132
If the Vehicle is Stuck . . . . . . . . . 136
Wet Roads . . . . . . . . . . . . . . . . . . . 132
Winter . . . . . . . . . . . . . . . . . . . . . . . . 133
E
Electrical Equipment,Add-On . . . . . . . . . . . . . . . . . . . . . . . 215
Electrical System Overload . . . . . . . . . . . . . . . . . . . . . 264
Emergencies . . . . . . . . . . . . . . 137, 146
Engine
Air Cleaner/Filter . . . . . . . . . . . . . 231 Engine (cont'd)
Alarm and Automatic
Shutdown . . . . . . . . . . . . . . . . . . . 155
Check Light (Malfunction In-
dicator) . . . . . . . . . . . . . . . . . . . . . . . . 74
Checks Before Operating . . . . . 156
Compartment Overview . . . . . . . 222
Coolant . . . . . . . . . . . . . . . . . . . . . . . 231
Coolant Temperature Gauge . . . . 72
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 222
Drive Belt Routing . . . . . . . . . . . . 341
Exhaust . . . . . . . . . . . . . . . . . . . . . . 159
Heater . . . . . . . . . . . . . . . . . . . . . . . . 154
High Idle System . . . . . . . . . . . . . 155
Oil Pressure Light . . . . . . . . . . . . . . 79
Overheating . . . . . . . . . . . . . . . . . . 237
Reduced Power Light . . . . . . . . . . . 81
Running While Parked . . . . . . . . 160
Shutdown Warning Light . . . . . . . . 80
Engine Oil Level Indicator Light . . . . . . . . . . . . 80
Engines Diesel Fuel . . . . . . . . . . . . . . . . . . . 206
Exhaust Brake . . . . . . . . . . . . . . . . . . 201
Exhaust Brake Light . . . . . . . . . . . . . 78
Exhaust Fluid Diesel . . . . . . . . . . . . . . . . . . . . . . . . 170
Extender, Seat Belt . . . . . . . . . . . . . . 49 Exterior Lamp Controls . . . . . . . . . . 92
F
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Filter, Engine Air Cleaner . . . . . . . . . . . 231
Fixed Mast Antenna . . . . . . . . . . . . 102
Flash-to-Pass . . . . . . . . . . . . . . . . . . . . 93
Flashers, Hazard Warning . . . . . . . 94
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . 287
Fluid Automatic Transmission . . . . . . 229
Brakes . . . . . . . . . . . . . . . . . . . . . . . . 246
Diesel Exhaust . . . . . . . . . . . . . . . . . 24
Power Steering . . . . . . . . . . . . . . . 240
Washer . . . . . . . . . . . . . . . . . . . . . . . 241
Frequency Statement Radio . . . . . . . . . . . . . . . . . . . . . . . . . 348
Front Seat Position Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 38
Fuel Biodiesel . . . . . . . . . . . . . . . . . . . . . 207
Cold Weather Operation . . . . . . 209
Diesel Engines . . . . . . . . . . . . . . . 206
Economy Driving . . . . . . . . . . . . . . . 23
Filling the Tank . . . . . . . . . . . . . . . 213
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . 72
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Index 355
Lights (cont'd)Automatic Transmission
Fluid Temperature . . . . . . . . . . . . . 78
Battery Warning . . . . . . . . . . . . . . . . 73
Brake System Warning . . . . . . . . . 75
Check Engine (Malfunction
Indicator) . . . . . . . . . . . . . . . . . . . . . . 74
Cruise Control . . . . . . . . . . . . . . . . . . 82
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . 82
Diesel Exhaust Fluid (DEF) . . . . . 80
Engine Oil Level Indicator . . . . . . 80
Engine Oil Pressure . . . . . . . . . . . . 79
Engine Shutdown Warning . . . . . 80
Exhaust Brake . . . . . . . . . . . . . . . . . . 78
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 93
High-Beam On . . . . . . . . . . . . . . . . . . 81
High/Low Beam Changer . . . . . . . 93
Idle Shutdown . . . . . . . . . . . . . . . . . . 81
Overdrive Off . . . . . . . . . . . . . . . . . . . 79
Reduced Engine Power . . . . . . . . 81
Seat Belt Reminders . . . . . . . . . . . . 73
Service Transmission Warning . . . . . . . . . . . . . . . . . . . . . . . 78
Service Vehicle Soon . . . . . . . . . . . 74
Wait to Start . . . . . . . . . . . . . . . . . . . . 79
Loading the Vehicle . . . . . . . . . . . . . . 58 Locks
Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Door . . . . . . . . . . . . . . . . . . . . . 33
M
Maintenance and CareAdditional . . . . . . . . . . . . . . . . . . . . . 323
Maintenance Schedule . . . . . . . . . 303 Recommended Fluids andLubricants . . . . . . . . . . . . . . . . . . . 326
Malfunction Indicator Lamp . . . . . . 74
Messages Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 86
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Heated . . . . . . . . . . . . . . . . . . . . . . . . . 34
N
New Vehicle Break-In . . . . . . . . . . . 147
Noise Control System . . . . . . . . . . 250
O
Odometer . . . . . . . . . . . . . . . . . . . . . . . . 71Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Oil Engine . . . . . . . . . . . . . . . . . . . . . . . . 223
Pressure Light . . . . . . . . . . . . . . . . . . 79
Online Owner Center . . . . . . . . . . . 343
Operating Temperature . . . . . . . . . 153
Ordering Service Publications . . . . . . . . . . 347 Outlets
Power . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Overdrive Off . . . . . . . . . . . . . . . . . . . 195
Overdrive Off Light . . . . . . . . . . . . . . 79
Overheating, Engine . . . . . . . . . . . . 237
Owner Checks and Services . . . . 317
P
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . 200
Over Things That Burn . . . . . . . 157
Passenger Compartment Air
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Perchlorate Materials Re- quirements, California . . . . . . . . . 218
Port
USB . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Power Door Locks . . . . . . . . . . . . . . . . . . . . . 33
Outlets . . . . . . . . . . . . . . . . . . . . . . . . . 67
Reduced Engine Light . . . . . . . . . . 81
Steering Fluid . . . . . . . . . . . . . . . . . 240
Windows . . . . . . . . . . . . . . . . . . . . . . . 35
Power Take-Off (PTO) . . . . . . . . . . 215
Pregnancy, Using Seat Belts . . . . 47
Privacy Vehicle Data Recording . . . . . . . 349
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356 Index
Proposition 65 Warning,California . . . . . . . . . . . . . . . . . 218, 287
R
Radio Frequency Statement . . . . 348
Radio Reception . . . . . . . . . . . . . . . . 101
Radios
AM-FM Radio . . . . . . . . . . . . . . . . . . . 97
Rear Axle . . . . . . . . . . . . . . . . . . . . . . . 249
Rear Seats . . . . . . . . . . . . . . . . . . . . . . 42
Rear Storage . . . . . . . . . . . . . . . . . . . . 57
Recommended Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 326
Reduced Engine Power Light . . . . 81
Reimbursement Program, GM Mobility . . . . . . . . . . . . . . . . . . . 344
Remote Keyless Entry (RKE)
System . . . . . . . . . . . . . . . . . . . . . . . . . 26
Replacement Parts Maintenance . . . . . . . . . . . . . . . . . . 328
Reporting Safety Defects
General Motors . . . . . . . . . . . . . . . 349
U.S. Government . . . . . . . . . . . . . 349
Roads Driving, Wet . . . . . . . . . . . . . . . . . . 132
Roadside Assistance
Program . . . . . . . . . . . . . . . . . . . . . . . 344
Roofmarker Lamps . . . . . . . . . . . . . 261
Rotation, Tires . . . . . . . . . . . . . . . . . . 284 Routing, Engine Drive Belt . . . . . . 341
Running out of Fuel . . . . . . . . . . . . . 212
Running the Vehicle While
Parked . . . . . . . . . . . . . . . . . . . . . . . . 160
S
Safety Defects ReportingGeneral Motors . . . . . . . . . . . . . . . 349
U.S. Government . . . . . . . . . . . . . 349
Safety System Check . . . . . . . . . . . . 49
Scheduling Appointments . . . . . . . 345
Seat Belts . . . . . . . . . . . . . . . . . . . . . . . 43 Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Extender . . . . . . . . . . . . . . . . . . . . . . . . 49
Lap Belt . . . . . . . . . . . . . . . . . . . . . . . . 48
Reminders . . . . . . . . . . . . . . . . . . . . . . 73
Three-Point . . . . . . . . . . . . . . . . . . . . . 45
Use During Pregnancy . . . . . . . . . . 47
Seats Position, Front . . . . . . . . . . . . . . . . . . 38
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Security Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 33
Selector Lever . . . . . . . . . . . . . . . . . . 194
Service . . . . . . . . . . . . . . . . . . . . . . . . . 120 Accessories and Modifica-
tions . . . . . . . . . . . . . . . . . . . . . . . . 218
Climate Control System . . . . . . . .115
Doing Your Own Work . . . . . . . . 218 Service (cont'd)
Publications Ordering Infor-
mation . . . . . . . . . . . . . . . . . . . . . . 347
Scheduling Appointments . . . . . 345
Transmission Warning Light . . . . 78
Vehicle Soon Light . . . . . . . . . . . . . . 74
Shift Lock Control Function Check, Automatic Trans-
mission . . . . . . . . . . . . . . . . . . . . . . . . 251
Shopping Bag Hooks . . . . . . . . . . . . 58
Sidemarker Lamps . . . . . . . . . . . . . 261
Signals, Turn and Lane-- Change . . . . . . . . . . . . . . . . . . . . . . . . 94
Specifications and Capa-
cities . . . . . . . . . . . . . . . . . . . . . . . . . . 335
Speedometer . . . . . . . . . . . . . . . . . . . . 71
Starting and Stopping the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 149
Steering . . . . . . . . . . . . . . . . . . . . . . . . 131 Fluid, Power . . . . . . . . . . . . . . . . . . 240
Wheel Adjustment . . . . . . . . . . . . . . 65
Stoplamps and Back-up Lamps Bulb Replacement . . . . . . . . . . . . 263
Storage Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Storage Areas Glove Box . . . . . . . . . . . . . . . . . . . . . . 55