2018 Alfa Romeo Giulia engine

SERVICING AND MAINTENANCE
Correct servicing permits the
performance of the vehicle to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SCHEDULED SERVICING.......194
ENGINE COMPARTMENT .......198
BATTERY RECHARGING ........201
DEALER SERVICE ............202
RAISING THE VEHICLE .........208
TIRES .................. .208
DEPARTMENT OF TRANSPORTATION
UNIFORM TIRE QUALITY GRADES . .224
STORING THE VEHICLE........225
BODYWORK...............226
INTERIORS ............... .228
193

SCHEDULED SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions.
For this reason, Alfa Romeo has planned
a series of checks and services for your
vehicle at fixed intervals based on
distance and time, as described in the
Scheduled Servicing Plan.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tire pressure, etc.).
Scheduled Servicing is offered by an
authorized dealer according to a set time
schedule. If, during each operation, in
addition to the ones scheduled, the need
arises for further replacements or
repairs, these may be carried out with the
owner’s explicit consent only.
Note:Scheduled Servicing intervals are
required by the Manufacturer. Failure to
have them carried out may invalidate the
New Vehicle Limited Warranty.
You are advised to inform your
authorized dealer of any small operating
irregularities without waiting for the next
service.
Periodic Checks
Every month or every 600miles
( 1,000 km) or before long trips check
and, if necessary, top off:
Engine coolant level.
Brake fluid level (if insufficient, see an
authorized dealer as soon as possible).
Windshield washer fluid level.
Tire inflation pressure and condition.
Operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.).
Operation of windshield
washing/wiping system and
positioning/wear of wiper blades.
Every 2,000 miles ( 3,000km), check and
top off if required:
Engine oil level.
Heavy Usage Of The Vehicle
If the vehicle is used under one of the
following conditions:
Dusty roads.
Short, repeated journeys less than
4 miles (7-8 km) at sub-zero outside
temperatures.
Engine often idling or driving long
distances at low speeds or long periods
of inactivity.
In the event of a long period of inactivity.
The following checks must be carried out
more often than indicated in the
Scheduled Servicing Plan:
Check cleanliness of hood and trunk
locks, cleanliness and lubrication of
linkage.
Visually inspect conditions of: engine,
transmission, pipes and hoses
(exhaust/fuel system/brakes) and rubber
elements (sleeves/bushes, etc.).
Check battery charge and battery fluid
level (electrolyte).
Visually inspect conditions of the
accessory drive belts.
Check and, if necessary, change engine
oil and replace oil filter.
Check and, if necessary, replace cabin
air filter.
Check and, if necessary, replace air
cleaner.
Severe Duty All Models
Change Engine Oil at 4,000 miles
(6,500 km) if the vehicle is operated in a
dusty and off-road environment or is
operated predominately at idle or only
very low engine RPM’s. This type of
vehicle use is considered Severe Duty.
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SERVICING AND MAINTENANCE

Maintenance Plan (2.9 V6 Engine)
Thousands of miles10
20 30
40 50
60
70
80
90
100
110
120
130
140
150
Years123456789101112131415
Thousands of kilometers16
32 48
64 80
96
112
128
144
160
176
192
208
224
240
Check battery charge status with the proper instrument. ●●●●●●●●●●●●●●●
Check tire condition/wear and adjust pressure, if necessary.
Check the tire repair kit recharge condition and expiration
date. ●●●●●●●●●
●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, trunk lid, passenger
compartment, glove compartment, instrument panel warning
lights, etc.). ●●●●●●●●●
●●●●●●
Check and, if necessary, top up fluid levels.
(1)●●●●●●●●● ●●●●●●
Check engine control system operation (via diagnostic tool). ●●●●●●●●●●●●●●●
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (sleeves, bushes, etc.). ●●●●●●●
Check position/wear of front windshield wiper blade. ●●●●●●●●
Check operation of the windshield wiper/washer system and
adjust nozzles, if necessary. ●●●●●●●●
Check cleanliness of hood and luggage compartment locks,
cleanliness and lubrication of linkage. ●●●●●●●
(1) Top up using the fluids indicated in the “Fluids And Lubricants” section of the “Technical Specifications” chapter only after checking that the system is intact.
195

Thousands of miles10
20 30
40 50
60
70
80
90
100
110
120
130
140
150
Years123456789101112131415
Thousands of kilometers16
32 48
64 80
96
112
128
144
160
176
192
208
224
240
Visually inspect conditions and wear of front/rear disc brake
pads and operation of pad wear indicators. ●●●●●●●●●
●●●●●●
Brake disc wear status check with diagnostic tool. ●●●●●●●●●●●●●●●
Visually inspect the brake discs surface and edge. ●●●●●●●●●●●●●●●
Brake pads/brake discs replacement.
(2)
Visually inspect the condition and tensioning of the
accessory drive belt(s). ●●● ●●● ●●● ●●●
Change engine coolant ●
Change engine oil and replace oil filter. ●●●●●●●●●●●●●●●
Replace accessory drive belt/s.
(3)
Replace air cleaner cartridge(4)●●●●●●●
Replace the additional fuel filter (if equipped). ●●●●●●●●●●●●●●●
(2) The actual interval for changing the brake pads and the carbon ceramic brake discs depends on the vehicle usage conditions and is signaled by the warning light or
message on the instrument panel. It is advisable to check brake disc weight and thickness after each intensive use.
(3) Areas that are not dusty: recommended maximum mileage 36,000 miles (60,00 km). Regardless of the mileage, the belt must be replaced every 4 years. Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 18,000 miles (30,000 km). Regardless of the mileage,
the belt must be replaced every 2 years.
(4) If the vehicle is used in dusty areas, this cleaner must be replaced every 10,000 miles (16,000 km).
196
SERVICING AND MAINTENANCE

ENGINE COMPARTMENT
Checking Levels
2.9L V6 engine,
09026S0001EM
1 – Engine Oil Dipstick 4 – Windshield/Headlight Washer Fluid Reservoir Cap
2 – Engine Oil Filler 5 – Brake Fluid Reservoir Cap Access Cover
3 – Engine Coolant Reservoir Cap 6 – Intercooler Coolant Reservoir Cap
198
SERVICING AND MAINTENANCE

Engine Oil
The engine oil level can be seen on the
instrument cluster display every time the
engine is started, or on the Information and
Entertainment system display by
activating on the main menu (MENU
button) the following functions in
sequence: “Apps”; “My Car” and “Oil Level”.
Check on the display using the 6 notches
that the oil level is between the MIN and
MAX level: 1 notch MIN level, 6 notches
MAX level.
If the oil level is close to or below the MIN
mark, add oil gradually through the filler,
(refer to “Top-Up And Oil Level Indication
Update On Display” in this section)
considering that each notch shown on the
display corresponds to approximately
8.8floz(250ml).
The oil level can also be checked manually.
Caution!
Make sure not to add too much oil when
topping off the engine. Engine oil in excess
may damage the engine. Have the vehicle
checked. Never exceed the MAX level when
topping off engine oil. It is advisable to
check the oil level in intermediate steps
using the oil dipstick.
The oil level is not refreshed immediately on
the display after topping off. Consequently,
wait for the oil level to be refreshed on the
display and follow the procedure below.
Note:Always reinstall the oil cap and
tighten to proper torque whenever it is
removed to add oil to engine. Never run
the engine with cap removed this could
cause oil to leak from engine.
Manual oil level checking procedure
Check that the oil level is between the
MIN and MAX marks on dipstick, clean it
with a lint-free cloth and reinsert it.
Extract the dipstick again and check that
the level is between the MIN and MAX
marks.
Top-Up And Oil Level Indication Update
On Display
If a engine oil top-off is needed, in order
to ensure the correct indication of the oil
level on the display, leave the vehicle on
flat ground with the engine running for
approximately 5 minutes (temperature
higher than 176°F (80°C)) and shut the
engine off then proceed with the process
below:
Wait for five minutes, turn the ignition
to the ON mode without starting the
engine and wait for a few seconds.
Note: If you have added the specified
amount of oil and the indicator is not
reading “Full”, please contact you
authorized dealer.
Warning!
If the engine oil is being topped up, wait for
the engine to cool down before loosening the
filler cap, particularly for vehicles with
aluminium cap (if equipped). WARNING: risk
of burns!
Caution!
The oil level must never exceed the MAX
mark.
If the MAX mark is exceeded MAX (last
notch on the right turns red) after the fill-up,
go to your authorized dealer as soon as
possible to have the oil in excess removed.
Do not add oil with specifications
different from those of the oil already in the
engine.
Used engine oil and oil filters contain
substances which are harmful to the
environment. To change the oil and filters,
we advise you to contact your authorized
dealer.
Engine Coolant Fluid
If the level is too low, unscrew the cap of
reservoir and add the fluid described in
the "Technical Specifications" chapter.
199

Washer Fluid For Windshield/
Headlights
The windshield and headlights washer
fluid reservoir has a telescopic filler.
If the level is too low, remove reservoir
cap and lift the filler. Then, add the fluid
described in the "Technical
Specifications" chapter.
Note:The headlight washing system will
not work if the liquid level is low (as
indicated by the symbol on the
instrument cluster display). The
windshield washer will keep working.
On vehicles equipped with headlight
washers, if equipped, there is a reference
notch on the dipstick: ONLY the
windshield/rear window washer operates
with the level below this reference.
Brake Fluid
Check that the fluid is at the maximum
level. If the fluid level in the tank is low,
contact your authorized dealer to have
the system checked.
Automatic Transmission Activation
System Oil
The transmission control oil level should
only be checked at your authorized
dealer.
Useful Advice For Extending The Life
Of Your Battery
To avoid draining your battery and make
it last longer, observe the following
instructions:
When you park the car, ensure that the
doors and trunk are closed properly to
prevent any lights from remaining on
inside the passenger's compartment.
Do not keep accessories (e.g. radio,
hazard warning lights, etc.) switched on
for a long time when the engine is not
running.
Before performing any operation on
the electrical system, disconnect the
negative battery cable.
If you wish to install electrical
accessories after purchasing the car that
require permanent electrical supply (e.g.
alarm, etc.), or accessories which
influence the electrical supply
requirements, contact your authorized
dealer, whose qualified staff will evaluate
the overall electrical consumption.
Caution!
If the charge level remains under 50% for a
long time, the battery may be damaged by
sulphation, reducing its capacity and
efficiency at start the vehicle. The battery is
also more prone to the risk of freezing (at
temperatures as high as 14°F (-10°C).
Note: After the battery is disconnected,
the steering must be initialized. The
warning light on the instrument panel
switches on to indicate this. To carry out
this procedure, simply turn the steering
wheel all the way from one end to the
other, and then turn it back to the central
position.
Battery
The battery does not require the
electrolyte to be topped up with distilled
water. A periodic check carried out at an
authorized dealer, however, is necessary
to check efficiency.
Follow the battery manufacturer's
instructions for maintenance.
Replacing The Battery
If necessary, replace the battery with
another original battery with the same
specifications. Follow the battery
manufacturer’s instructions for
maintenance.
Warning!
Battery acid is a corrosive solution and
can burn or even blind you. Do not allow
battery acid to contact your eyes, skin, or
clothing. Do not lean over a battery when
attaching clamps. If acid splashes in eyes or
on skin, flush the area immediately with
large amounts of water. Refer to “Jump
Starting” in “In Case Of Emergency” for
further information.
200
SERVICING AND MAINTENANCE

The vehicle is equipped with an IBS
(Intelligent Battery Sensor), which is able
to measure the charge and discharge
voltage and calculate the charge level
and the general condition of the battery.
The sensor is placed next to the negative
terminal (-) of the battery.
For a correct charge/discharge
procedure, the charge voltage must go
through the IBS sensor.
1. Turn the charger on and follow the
instructions on the user's manual to
completely recharge the battery.
2. When the battery is charged, turn the
charger off before disconnecting it from
the battery.
3. Disconnect the black cable terminal of
the battery charger and then the red
cable terminal.
4. Refit the protective cover of the
positive terminal of the battery and the
access cover to the battery
compartment.
Note:If a "quick-type" battery charger is
used with the battery fitted on the
vehicle, before connecting it disconnect
both cables of the battery itself. Do not
use a "quick-type" battery charger to
provide the starting voltage.DEALER SERVICE
The following pages contain instructions
on the required maintenance from the
technical personnel who designed the
vehicle.
In addition to these specific maintenance
instructions specified for routine
scheduled servicing, there are other
components which may require periodic
maintenance or replacement over the
vehicle’s life cycle.
Engine Oil
Engine Oil Level Check
To ensure correct engine lubrication, the
oil must always be kept at the prescribed
level (see "Engine Compartment" in this
chapter).
Check the oil level at regular intervals, for
example every 1864 miles (3000 km).
It must be checked once full operating
temperature is reached.
The vehicle must also be parked on as
level a surface as possible.
The engine oil level can be checked using
the Information and Entertainment
system. To access the function, activate
the main menu (MENU button) and select
the following options in sequence:
“Applications”; “My Car”; “Oil level”.
Changing The Engine Oil
See the "Maintenance Plan" for the
correct servicing intervals. Choice Of Engine Oil Type
To ensure optimal performance and
maximum protection in all operating
conditions, it is advisable to use solely
certified engine oils (see description in
"Fluid And Lubricants" in the "Technical
Specifications" chapter).
Additives For Engine Oil
It is strongly recommended not to use
additives (other than leak detection dyes)
with the engine oil.
The engine oil is a product designed
specially for the vehicle and its
performance may be deteriorated
through the use of further additives.
Disposal Of Used Engine Oil And Filters
For the disposal of the engine oil and
filters, contact the appropriate body to
determine local regulations.
Note:
Used engine oil disposed of
incorrectly may seriously harm the
environment.
Engine Oil Filter
Replacing The Engine Oil Filter
The engine oil filter must be replaced
each time the engine oil is changed. It is
advised to replace it with a genuine spare
part, specifically designed for this
vehicle.
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SERVICING AND MAINTENANCE