NOTE:The light may flash momentarily during sharp
cornering maneuvers, which change fluid level condi-
tions. The vehicle should have service performed, and
the brake fluid level checked.
If brake failure is indicated, immediate repair is neces-
sary.
WARNING!
Driving a vehicle with the red brake light on is
dangerous. Part of the brake system may have
failed. It will take longer to stop the vehicle. You
could have a collision. Have the vehicle checked
immediately.
Vehicles equipped with the Anti-Lock Brake System
(ABS) are also equipped with Electronic Brake Force
Distribution (EBD). In the event of an EBD failure, the
Brake Warning Light will turn on along with the ABS
Light. Immediate repair to the ABS system is required.
Operation of the Brake Warning Light can be checked
by turning the ignition switch from the OFF position to
the ON/RUN position. The light should illuminate for
approximately two seconds. The light should then turn
off unless the parking brake is applied or a brake fault is detected. If the light does not illuminate, have the
light inspected by your authorized dealer.
The light also will turn on when the parking brake is
applied with the ignition switch in the ON/RUN posi-
tion.
NOTE:
This light shows only that the parking brake is
applied. It does not show the degree of brake applica-
tion.— Oil Pressure Warning Light
This light indicates low engine oil pressure. If the light
turns on while driving, stop the vehicle and shut off the
engine as soon as possible. A chime will sound when
this light turns on.
Do not operate the vehicle until the cause is corrected.
This light does not indicate how much oil is in the
engine. The engine oil level must be checked under the
hood.
— Electronic Throttle Control (ETC) Warning
Light
This light informs you of a problem with the Electronic
Throttle Control (ETC) system. If a problem is detected
while the vehicle is running, the light will either stay on
78 GETTING TO KNOW YOUR INSTRUMENT PANEL
After Starting
The idle speed is controlled automatically, and it will
decrease as the engine warms up.
Turbo Charger “Cool Down”
This vehicle is equipped with an after-run pump to cool
the turbocharger after the engine is shut off. Depending
on the type of driving and the amount of cargo, the
pump will run for up to five minutes after the engine
has been shut off to circulate coolant through the
turbocharger.
Although the pump is rubber-mounted for quiet opera-
tion, it is normal to hear it running during this time.
ENGINE BREAK-IN RECOMMENDATIONS
A long break-in period is not required for the drivetrain
(engine, transmission, and rear axle) in your new ve-
hicle.
Driving your vehicle with a new transmission requires
no special techniques but, to reach optimal shifting
quality and help with engine Break-in, Dynamic and
Race Mode will be inhibited until the vehicle has
accumulated 155 miles (250 km).Additionally, for the first 200 miles (300 km), following
these few simple guidelines is all that is necessary for a
good break-in.
•
Avoid very aggressive driving.
• Avoid driving at a constant speed, either fast or slow,
for long periods.
• Do not make any full throttle starts and avoid full
throttle acceleration while cruising within the posted
speed limits of local traffic laws.
• Use the proper gear for your speed range.
• Wait until the engine has reached normal operating
temperature before driving at the recommended
maximum break-in speed.
• Avoid excessive idling.
• Check the engine oil level at every fuel fill.
PARKING BRAKE
Before leaving the vehicle, make sure that the parking
brake is fully applied. Also, be certain to leave manual
transmission in REVERSE (R) or FIRST (1st) gear.
6
STARTING AND OPERATING 141
SERVICING AND MAINTENANCE
CONTENTS
SCHEDULED SERVICING ...............199
▫ Maintenance Plan ....................201
ENGINE COMPARTMENT ...............207
▫ 1750 Turbo Engine ...................207
▫ Checking Oil Level ...................208
▫ Adding Washer Solvent ................208
▫ Maintenance-Free Battery ..............211
DEALER SERVICE ....................212
▫ Engine Oil ........................ .212
▫ Engine Oil Filter .....................213
▫ Engine Air Cleaner Filter ...............213
▫ Engine Cover ...................... .214
▫ Air Conditioner Maintenance ............214▫
Body Lubrication ....................215
▫ Wiper Blades ...................... .216
▫ Windshield Washer Nozzles .............218
▫ Exhaust System .....................218
▫ Cooling System .....................220
▫ Brake System ...................... .224
▫ Alfa Twin Clutch Transmission ..........228
RAISING THE VEHICLE ................229
TIRES ............................. .229
▫ Tire Safety Information ................229
▫ Tires — General Information ............239
▫ Tire Types ......................... .245
▫ Spare Tires — If Equipped ..............246
▫ Wheel
And Wheel Trim Care ............249
8
•Check front and rear disc brake pad condition and
wear.
• Check cleanliness of tailgate locks.
• Check cleanliness and lubrication of chassis and
steering linkage.
• Visually inspect condition of: engine, gearbox, trans-
mission, pipes and hoses (exhaust - fuel system -
brakes) and rubber elements (gaiters - sleeves -
bushes - etc.).
• Check battery charge and battery fluid level (electro-
lyte).
• Visually inspect condition of the auxiliary drive belts.
• Check and, if necessary, change engine oil and re-
place oil filter.
• Check and, if necessary, replace air cleaner filter.
Using the vehicle on a track should be regarded as an
exception. The vehicle has been designed and manufac-
tured for road use. Change engine oil at 4,000 miles (6,500 km) if the
vehicle is operated in a dusty and off road environment.
This type of vehicle use is considered Severe Duty.
If the vehicle is operated in a dusty or dirty environ-
ment the engine air filter has to be changed every 6,500
miles (10,000 km).
Once A Month Or Before A Long Trip/Periodic
Checks
Every 600 miles (1,000 km) or before long trips, check
and, if necessary, top off the following:
•
Check engine oil level.
• Check brake fluid level.
• Check windshield washer fluid level.
• Check the tire inflation pressures and look for un-
usual wear or damage.
• Check the fluid levels of the coolant reservoir and
brake master cylinder reservoir, and add as needed
• Check function of all interior and exterior lights.
Every 2,000 miles (3,000 km) check and, if necessary, top
up: engine oil level.
200 SERVICING AND MAINTENANCE
Mileage or time passed
(whichever comes first)
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
Or Months: 12 24 36 48 60 72 84 96 108 120 132 144 156
Or Kilometers:
20,000
40,000
60,000
80,000
100,000
120,000
140,000
160,000
180,000
200,000
220,000
240,000
260,000
Check engine control sys-
tem operation (via diag-
nostic tool) XXXXXXXXXXXXX
Check and, if necessary,
top off oil level of twin
clutch transmission XX
Replace accessory drive
belt(s) XX
Replace spark plugs * X X X X
Replace toothed timing
drive belt ** XX
Change engine oil and oil
filter ***
Change brake fluid every
24 months***** XXX X X X
Replace air filter car-
tridge**** XXXXXXXXXXXXX
8
SERVICING AND MAINTENANCE 205
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals. The best time to check the engine oil
level is before starting the engine after it has sat
overnight.
Do not check oil level when the engine is warm.
Checking engine oil level when the engine is warm will
give you an incorrect reading.
Checking the oil while the vehicle is on level ground,
and has sat overnight, will improve the accuracy of the
oil level readings. Maintain the oil level between the
range markings on the dipstick. The safe range is
indicated by a crosshatch zone. Adding 1 quart of oil
when the reading is at the low end of the indicated
range will result in the oil level at the full end of the
indicator range.
CAUTION!
Do not overfill the engine with oil. Overfilling the
engine with oil will cause oil aeration, which can
lead to loss of oil pressure and an increase in oil
temperature. This loss of oil pressure and increased
oil temperature could damage your engine.
Adding Washer Solvent
1 — Brake Fluid Access Panel
2 — Washer Solvent Access Panel
208 SERVICING AND MAINTENANCE
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting
or riding on the brake pedal can result in abnor-
mally high brake temperatures, excessive lining
wear, and possible brake damage. You would not
have your full braking capacity in an emergency.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately
if the “Brake Warning Light” is on.
Be sure to clean the top of the master cylinder area
before removing the cap. If necessary, add fluid to bring
the fluid level up to the requirements described on the
brake fluid reservoir. Fluid level can be expected to fall
as the brake pads wear. The brake fluid level should be
checked when the pads are replaced. However, low
fluid level may be caused by a leak and a checkup may
be needed.Use only manufacturer’s recommended brake fluid.
Refer to “Fluids And Lubricants ” in “Technical Speci-
fications” for further information.
WARNING!
•
Use only manufacturer’s recommended brake
fluid. Refer to “Fluids And Lubricants” in “Tech-
nical Specifications” for further information. Us-
ing the wrong type of brake fluid can severely
damage your brake system and/or impair its per-
formance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
• To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during
hard or prolonged braking, resulting in sudden
brake failure. This could result in a collision.
(Continued)
8
SERVICING AND MAINTENANCE 225
Brake System....................... .224, 262
Anti-Lock (ABS) ........................90
Master Cylinder ...................... .225
Parking ............................ .141
Warning Light .........................77
Break-In Recommendations, New Vehicle .......141
Bulb Replacement ....................... .166
Bulbs, Light ........................ .135, 166
Capacities, Antifreeze (Engine Coolant) .........266
Capacities, Fluid ........................ .266
Caps, Filler Oil (Engine) ...................... .207, 213
Radiator (Coolant Pressure) ...............223
Carbon Monoxide Warning ..............132, 265
Car Washes ........................... .254
Cellular Phone ......................... .272
Chains, Tire ........................... .250
Changing A Flat Tire ..................... .229
Chart, Tire Sizing ....................... .231
Check Engine Light (Malfunction Indicator Light) . .86
Checking Your Vehicle For Safety .............132
Checks, Safety ......................... .132
Child Restraint ......................... .123Child Restraints
Booster Seats ........................ .127
Child Restraints ...................... .123
Child Seat Installation ...................129
Infants And Child Restraints ..............125
Older Children And Child Restraints ........126
Clean Air Gasoline ...................... .262
Cleaning Wheels ............................ .249
Windshield Wiper Blades .................216
Climate Control ..........................36
Manual ..............................36
Compact Spare Tire ...................... .247
Contract, Service ........................ .276
Coolant (Antifreeze) ..................... .266
Coolant Pressure Cap (Radiator Cap) ..........223
Cooling
System......................... .220
Adding Coolant (Antifreeze) ..............221
Coolant Level .....................220, 223
Disposal Of Used Coolant ................223
Drain, Flush, And Refill ..................220
Inspection .......................... .223
Points To Remember ....................224
Pressure Cap ........................ .223
12
INDEX 281