Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals. The best time to check the engine oil
level is before starting the engine after it has sat
overnight.
Do not check oil level when the engine is warm.
Checking engine oil level when the engine is warm will
give you an incorrect reading.
Checking the oil while the vehicle is on level ground,
and has sat overnight, will improve the accuracy of the
oil level readings. Maintain the oil level between the
range markings on the dipstick. The safe range is
indicated by a crosshatch zone. Adding 1 quart of oil
when the reading is at the low end of the indicated
range will result in the oil level at the full end of the
indicator range.
CAUTION!
Do not overfill the engine with oil. Overfilling the
engine with oil will cause oil aeration, which can
lead to loss of oil pressure and an increase in oil
temperature. This loss of oil pressure and increased
oil temperature could damage your engine.
Adding Washer Solvent
1 — Brake Fluid Access Panel
2 — Washer Solvent Access Panel
208 SERVICING AND MAINTENANCE
WARNING!
The air induction system (air cleaner, hoses, etc.)
can provide a measure of protection in the case of
engine backfire. Do not remove the air induction
system (air cleaner, hoses, etc.) unless such removal
is necessary for repair or maintenance. Make sure
that no one is near the engine compartment before
starting the vehicle with the air induction system
(air cleaner, hoses, etc.) removed. Failure to do so
can result in serious personal injury.
Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner filters
varies considerably. Only high quality filters should be
used to assure most efficient service. Mopar engine air
cleaner filters are a high quality filter and are recom-
mended.
Engine Cover
To avoid possible damage to the engine cover, please
disconnect each of the four mounting studs by pulling the
engine cover upward, and then lift off the complete cover.
Tilting the engine cover when one or more studs are still
engaged will lead to premature failure of the couplers.
To reassemble the cover back onto the engine, first make
sure it is properly aligned, the oil cap is centered, and
that all four studs are lined up with their couplers. Then
gently push on the four corners of the engine cover to
snap the stud back into position.
No tools are required to remove or reassemble the
engine cover.
Air Conditioner Maintenance
For best possible performance, your air conditioner
should be checked and serviced by an authorized dealer
at the start of each warm season. This service should
include cleaning of the condenser fins and a perfor-
mance test. Drive belt tension should also be checked at
this time.
WARNING!
• Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause
the system to fail, requiring costly repairs. Refer
(Continued)
214 SERVICING AND MAINTENANCE
Windshield Washer Nozzles
The windshield washer nozzles are adjustable. They
originally adjusted at the factory. Should it be necessary
to adjust them again, contact your authorized Alfa
Romeo Dealer.
If there is not a jet of fluid, first check that there is fluid
in the washer reservoir. Refer to “Adding Washer
Solvent” in this chapter for further information.
Then check that the nozzle holes are not clogged; use a
suitable tool such as a needle to unblock them if
necessary.
Exhaust System
The best protection against carbon monoxide entry into
the vehicle body is a properly maintained engine ex-
haust system.
If you notice a change in the sound of the exhaust
system; or if the exhaust fumes can be detected inside
the vehicle; or when the underside or rear of the vehicle
is damaged; have an authorized technician inspect the
complete exhaust system and adjacent body areas forbroken, damaged, deteriorated, or mispositioned parts.
Open seams or loose connections could permit exhaust
fumes to seep into the passenger compartment. In
addition, have the exhaust system inspected each time
the vehicle is raised for lubrication or oil change.
Replace as required.
WARNING!
•
Exhaust gases can injure or kill. They contain
carbon monoxide (CO), which is colorless and
odorless. Breathing it can make you unconscious
and can eventually poison you. To avoid breath-
ing CO, refer to “Safety Tips” in “Safety” for
further information.
• A hot exhaust system can start a fire if you park
over materials that can burn. Such materials
might be grass or leaves coming into contact with
your exhaust system. Do not park or operate your
vehicle in areas where your exhaust system can
contact anything that can burn.
218 SERVICING AND MAINTENANCE
Cooling System
WARNING!
•Turn vehicle off and disconnect the fan motor
lead before working near the radiator cooling fan.
• You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the
hood, do not open the hood until the radiator has
had time to cool. Never open a cooling system
pressure cap when the radiator or coolant bottle is
hot.
• Keep hands, tools, clothing, and jewelry away
from the radiator cooling fan when the hood is
raised. The fan starts automatically and may start
at any time, whether the engine is running or not.
• When working near the radiator cooling fan,
disconnect the fan motor lead or turn the ignition
switch to the OFF position. The fan is temperature
controlled and can start at any time the ignition
switch is in the ON position.
Coolant Checks
Check engine coolant (antifreeze) protection every 12
months (before the onset of freezing weather, where
applicable). If the engine coolant (antifreeze) is dirty or
rusty in appearance, the system should be drained,
flushed and refilled with fresh engine coolant (anti-
freeze). Check the front of the A/C condenser for any
accumulation of bugs, leaves, etc. If dirty, clean by
gently spraying water from a garden hose vertically
down the face of the condenser.
Cooling System — Drain, Flush And Refill
NOTE: Some vehicles require special tools to add
coolant properly. Failure to fill these systems properly
could lead to severe internal engine damage. If any
coolant is needed to be added to the system please
contact an local authorized dealer.
If the engine coolant (antifreeze) is dirty or contains
visible sediment, have an authorized dealer clean and
flush with OAT coolant (antifreeze) (conforming to
MS.90032).
Refer to the “Maintenance Plan” in this section for the
proper maintenance intervals.
220 SERVICING AND MAINTENANCE
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of
engine coolant (antifreeze), and to ensure that engine
coolant (antifreeze) will return to the radiator from the
coolant expansion bottle/recovery tank if so equipped.
The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing sur-
faces.
WARNING!
•Do not open hot engine cooling system. Never
add engine coolant (antifreeze) when the engine
is overheated. Do not loosen or remove the cap to
cool an overheated engine. Heat causes pressure
to build up in the cooling system. To prevent
scalding or injury, do not remove the pressure cap
while the system is hot or under pressure.
• Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or
engine damage may result.
Disposal Of Used Coolant
Used ethylene glycol-based coolant (antifreeze) is a
regulated substance requiring proper disposal. Check
with your local authorities to determine the disposal
rules for your community. To prevent ingestion by
animals or children, do not store ethylene glycol-based
coolant in open containers or allow it to remain in
puddles on the ground. If ingested by a child or pet,
seek emergency assistance immediately. Clean up any
ground spills immediately.
Coolant Level
The coolant expansion bottle provides a quick visual
method for determining that the coolant level is ad-
equate. With the engine off and cold, the level of the
engine coolant (antifreeze) in the bottle should be
between the “MIN” and “MAX” marks.
As long as the engine operating temperature is satisfac-
tory, the coolant bottle need only be checked once a
month.
When additional engine coolant (antifreeze) is needed
to maintain the proper level, it should be added to the
coolant bottle. Do not overfill.8
SERVICING AND MAINTENANCE 223
Points To Remember
NOTE:When the vehicle is stopped after a few miles/
kilometers of operation, you may observe vapor coming
from the front of the engine compartment. This is
normally a result of moisture from rain, snow, or high
humidity accumulating on the radiator and being va-
porized when the thermostat opens, allowing hot en-
gine coolant (antifreeze) to enter the radiator.
If an examination of your engine compartment shows
no evidence of radiator or hose leaks, the vehicle may
be safely driven. The vapor will soon dissipate.
• Do not overfill the coolant expansion bottle.
• Check the coolant freeze point in the radiator and in
the coolant expansion bottle. If engine coolant (anti-
freeze) needs to be added, the contents of the coolant
expansion bottle must also be protected against freez-
ing.
• If frequent engine coolant (antifreeze) additions are
required, the cooling system should be pressure
tested for leaks. •
Maintain engine coolant (antifreeze) concentration at
a minimum of 50% OAT coolant (conforming to
MS.90032) and distilled water for proper corrosion
protection of your engine which contains aluminum
components.
• Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
• Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs
may result in unsatisfactory engine coolant (anti-
freeze) performance, poor gas mileage, and increased
emissions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Plan” in this section for the
proper maintenance intervals.
224 SERVICING AND MAINTENANCE
WARNING!(Continued)
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should
be taken to avoid its contact with these surfaces.
• Do not allow petroleum based fluid to contami-
nate the brake fluid. Brake seal components could
be damaged, causing partial or complete brake
failure. This could result in a collision.
CAUTION!
Use of improper brake fluids will affect overall
clutch system performance. Improper brake fluids
may damage the clutch system resulting in loss of
clutch function and the ability to shift the transmis-
sion.
Checking Brake Fluid
To check the brake fluid level, proceed as follows:
1. Loosen the two screws and remove the brake fluid protection panel.
1 — Brake Fluid Protection Panel
2 — Washer Solvent Protection Panel
226 SERVICING AND MAINTENANCE
Brake System....................... .224, 262
Anti-Lock (ABS) ........................90
Master Cylinder ...................... .225
Parking ............................ .141
Warning Light .........................77
Break-In Recommendations, New Vehicle .......141
Bulb Replacement ....................... .166
Bulbs, Light ........................ .135, 166
Capacities, Antifreeze (Engine Coolant) .........266
Capacities, Fluid ........................ .266
Caps, Filler Oil (Engine) ...................... .207, 213
Radiator (Coolant Pressure) ...............223
Carbon Monoxide Warning ..............132, 265
Car Washes ........................... .254
Cellular Phone ......................... .272
Chains, Tire ........................... .250
Changing A Flat Tire ..................... .229
Chart, Tire Sizing ....................... .231
Check Engine Light (Malfunction Indicator Light) . .86
Checking Your Vehicle For Safety .............132
Checks, Safety ......................... .132
Child Restraint ......................... .123Child Restraints
Booster Seats ........................ .127
Child Restraints ...................... .123
Child Seat Installation ...................129
Infants And Child Restraints ..............125
Older Children And Child Restraints ........126
Clean Air Gasoline ...................... .262
Cleaning Wheels ............................ .249
Windshield Wiper Blades .................216
Climate Control ..........................36
Manual ..............................36
Compact Spare Tire ...................... .247
Contract, Service ........................ .276
Coolant (Antifreeze) ..................... .266
Coolant Pressure Cap (Radiator Cap) ..........223
Cooling
System......................... .220
Adding Coolant (Antifreeze) ..............221
Coolant Level .....................220, 223
Disposal Of Used Coolant ................223
Drain, Flush, And Refill ..................220
Inspection .......................... .223
Points To Remember ....................224
Pressure Cap ........................ .223
12
INDEX 281