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Normal Starting
NOTE:Normal starting of either a cold or a warm
engine is obtained without pumping or pressing the
accelerator pedal.
Turn the ignition switch to the AVV (START) position
and release it when the engine starts. If the engine fails
to start within 10 seconds, turn the ignition switch to
the STOP (OFF/LOCK) position, wait 10 to 15 seconds,
then repeat the “Normal Starting” procedure.
Cold Weather Operation
Your engine is designed to operate at temperatures as
low as 0°F (-18°C).
CAUTION!
Use of the recommended oil and adhering to the
prescribed oil change intervals is important to pre-
vent engine damage and ensure satisfactory starting
in cold conditions.
If Engine Fails To Start
WARNING!
Never pour fuel or other flammable liquids into the
throttle body air inlet opening in an attempt to start
the vehicle. This could result in a flash fire causing
serious personal injury.
CAUTION!
• Do not attempt to push or tow your vehicle to get
it started. Vehicles equipped with a Alfa Twin
Clutch Transmission cannot be started this way.
Unburned fuel could enter the catalytic converter
and once the engine has started, ignite and dam-
age the converter and vehicle.
• To prevent damage to the starter, do not continu-
ously crank the engine for more than 15 seconds
at a time. Wait 10 to 15 seconds before trying
again.
140 STARTING AND OPERATING
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CavityMaxi Fuse Mini Fuse Description
F01 70 Amp Tan –Body Controller
F03 20 Amp Yellow –Ignition Switch
F04 40 Amp Orange –Anti-Lock Brake Pump
F05 20 Amp Yellow –Anti-Lock Brake Valve
F06 40 Amp Orange –Radiator Fan - Low Speed
F07 50 Amp Red –Radiator Fan - High Speed
F08 20 Amp Yellow –Blower Motor
F09 –5 Amp Tan Headlight Beam Switch – If Equipped
F10 –10 Amp Red Horn
F11 –20 Amp Yellow Powertrain
F14 –15 Amp Blue Alfa Twin Clutch Transmission
F15 –15 Amp Blue Alfa Twin Clutch Transmission
F16 –5 Amp Tan Alfa Twin Clutch Transmission, ECM
F17 –10 Amp Red Powertrain
F18 –5 Amp Tan Powertrain
F19 –7.5 Amp Brown Air Conditioning Compressor
F21 –20 Amp Yellow Fuel Pump
F22 –20 Amp Yellow Engine Control Unit Power Supply
F23 –25 Amp Clear Alpine Amplifier – If Equipped
F24 –5 Amp Tan Anti-Lock Brake System (ABS)
180 IN CASE OF EMERGENCY
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Tire Service Kit Components And Operation
WARNING!
•Do not attempt to seal a tire on the side of the
vehicle closest to traffic. Pull far enough off the
road to avoid the danger of being hit when using
the Tire Service Kit.
• Do not use Tire Service Kit or drive the vehicle
under the following circumstances:
– If the puncture in the tire tread is approxi- mately 1/4 inch (6 mm) or larger.
– If the tire has any sidewall damage.
– If the tire has any damage from driving with extremely low tire pressure.
– If the tire has any damage from driving on a flat tire.
– If the wheel has any damage.
– If you are unsure of the condition of the tire or the wheel.
• Keep Tire Service Kit away from open flames or
heat source.
(Continued)
WARNING! (Continued)
•A loose Tire Service Kit thrown forward in a
collision or hard stop could endanger the occu-
pants of the vehicle. Always stow the Tire Service
Kit in the place provided. Failure to follow these
warnings can result in injuries that are serious or
fatal to you, your passengers, and others around
you.
• Take care not to allow the contents of Tire Service
Kit to come in contact with hair, eyes, or clothing.
Tire Service Kit sealant is harmful if inhaled,
swallowed, or absorbed through the skin. It
causes skin, eye, and respiratory irritation. Flush
immediately with plenty of water if there is any
contact with eyes or skin. Change clothing as soon
as possible, if there is any contact with clothing.
• Tire Service Kit Sealant solution contains latex. In
case of an allergic reaction or rash, consult a
physician immediately. Keep Tire Service Kit out
of reach of children. If swallowed, rinse mouth
immediately with plenty of water and drink
plenty of water. Do not induce vomiting! Consult
a physician immediately.
7
IN CASE OF EMERGENCY 183
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IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating by taking the appropriate
action.
•On highways — slow down.
• In city traffic — while stopped, place the transmis-
sion in NEUTRAL, but do not increase engine idle
speed.
NOTE: There are steps that you can take to slow down
an impending overheat condition:
• If your air conditioner (A/C) is on, turn it off. The
A/C system adds heat to the engine cooling system
and turning the A/C off can help remove this heat.
• You can also turn the temperature control to maxi-
mum heat, the mode control to floor and the blower
control to high. This allows the heater core to act as a
supplement to the radiator and aids in removing heat
from the engine cooling system.
WARNING!
You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the hood,
do not open the hood until the radiator has had time
to cool. Never try to open a cooling system pressure
cap when the radiator or coolant bottle is hot.
CAUTION!
Driving with a hot cooling system could damage
your vehicle. If the temperature gauge reads 240°F
(116°C) or greater pull over and stop the vehicle.
Idle the vehicle with the air conditioner turned off
until the coolant temperature drops back into the
normal range 200–230°F (93–110°C). The digital
warning light may switch on (together with a mes-
sage on the instrument cluster display) to indicate
that the coolant temperature is too high; in this case,
stop the engine and call for service.7
IN CASE OF EMERGENCY 191
Page 199 of 294

SERVICING AND MAINTENANCE
CONTENTS
SCHEDULED SERVICING ...............199
▫ Maintenance Plan ....................201
ENGINE COMPARTMENT ...............207
▫ 1750 Turbo Engine ...................207
▫ Checking Oil Level ...................208
▫ Adding Washer Solvent ................208
▫ Maintenance-Free Battery ..............211
DEALER SERVICE ....................212
▫ Engine Oil ........................ .212
▫ Engine Oil Filter .....................213
▫ Engine Air Cleaner Filter ...............213
▫ Engine Cover ...................... .214
▫ Air Conditioner Maintenance ............214▫
Body Lubrication ....................215
▫ Wiper Blades ...................... .216
▫ Windshield Washer Nozzles .............218
▫ Exhaust System .....................218
▫ Cooling System .....................220
▫ Brake System ...................... .224
▫ Alfa Twin Clutch Transmission ..........228
RAISING THE VEHICLE ................229
TIRES ............................. .229
▫ Tire Safety Information ................229
▫ Tires — General Information ............239
▫ Tire Types ......................... .245
▫ Spare Tires — If Equipped ..............246
▫ Wheel
And Wheel Trim Care ............249
8
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•Check front and rear disc brake pad condition and
wear.
• Check cleanliness of tailgate locks.
• Check cleanliness and lubrication of chassis and
steering linkage.
• Visually inspect condition of: engine, gearbox, trans-
mission, pipes and hoses (exhaust - fuel system -
brakes) and rubber elements (gaiters - sleeves -
bushes - etc.).
• Check battery charge and battery fluid level (electro-
lyte).
• Visually inspect condition of the auxiliary drive belts.
• Check and, if necessary, change engine oil and re-
place oil filter.
• Check and, if necessary, replace air cleaner filter.
Using the vehicle on a track should be regarded as an
exception. The vehicle has been designed and manufac-
tured for road use. Change engine oil at 4,000 miles (6,500 km) if the
vehicle is operated in a dusty and off road environment.
This type of vehicle use is considered Severe Duty.
If the vehicle is operated in a dusty or dirty environ-
ment the engine air filter has to be changed every 6,500
miles (10,000 km).
Once A Month Or Before A Long Trip/Periodic
Checks
Every 600 miles (1,000 km) or before long trips, check
and, if necessary, top off the following:
•
Check engine oil level.
• Check brake fluid level.
• Check windshield washer fluid level.
• Check the tire inflation pressures and look for un-
usual wear or damage.
• Check the fluid levels of the coolant reservoir and
brake master cylinder reservoir, and add as needed
• Check function of all interior and exterior lights.
Every 2,000 miles (3,000 km) check and, if necessary, top
up: engine oil level.
200 SERVICING AND MAINTENANCE
Page 203 of 294
Maintenance Plan
Required Maintenance Intervals
Refer to the maintenance plan on the following page for
the required maintenance intervals.
At Every Oil Change Interval As Indicated By OilChange Indicator System:
Change oil and filter.
Inspect battery and clean and tighten terminals as required.
Inspect brake pads, shoes, rotors, drums, and hoses. Inspect engine cooling system protection and hoses. Check and adjust hand brake.Inspect exhaust system.
Inspect engine air cleaner filter if using in dusty or off-road conditions.
8
SERVICING AND MAINTENANCE 201
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# Recommend using Midtronics tester to check charge
status and, if necessary, recharge battery.
* The spark plug change interval is mileage based only,
yearly intervals do not apply. The following are essen-
tial to ensure correct operation and prevent serious
damage to the engine:
•Only use spark plugs of the same make and type
which are specially certified for such engines (refer to
“Fluids And Lubricants” in “Technical Specifica-
tions” for further information).
• Strictly comply with the spark plug replacement
interval given in the maintenance plan for spark plug
replacement.
• Contact your Alfa Romeo Dealer if you have ques-
tions.
** Regardless of the distance covered, the timing belt
must be changed every four years for particularly
demanding use (cold climates, city driving, long peri-
ods of idling) or at least every five years.
*** The actual interval for changing the oil and replac-
ing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or
message (if present) on the instrument panel or every 12
months.
**** If the vehicle is operated in a dusty or dirty
environment the engine air filter has to be changed
every 6,500 miles (10,000 km).
***** DOT 4 brake fluid must be changed every two
years regardless of mileage.
WARNING!
•
You can be badly injured working on or around a
motor vehicle. Do only service work for which
you have the knowledge and the right equipment.
If you have any doubt about your ability to
perform a service job, take your vehicle to a
competent mechanic.
• Failure to properly inspect and maintain your
vehicle could result in a component malfunction
and effect vehicle handling and performance.
This could cause an accident.
206 SERVICING AND MAINTENANCE