2017 YAMAHA YZF-R6 air filter

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Special features ................................3-1
D-mode (drive mode) ......................3-1
Traction control system...................3-2
Quick shift system ...........................3-4
Instrument an d control functions ....4-1
Immobilizer system .........................4-1
Main switch/steering lock ...............4-2
Handlebar switches.........................4-4
Indicator lights and warning
lights ............................................4-5
Multi-function meter unit .................4-8
Clutch lever ...................................4-17
Shift pedal .....................................4-17
Brake lever ....................................4-18
Brake pedal ...................................4-18
ABS ...............................................4-19
Fuel tank cap.................................4-20
Fuel................................................4-20
Fuel tank overflow hose ................4-22
Catalytic converters .....................4-22
Seats .............................................4-23
Rear view mirrors ..........................4-24
Adjusting the front fork..................4-25
Adjusting the shock absorber assembly....................................4-27
EXUP system ................................4-29
Auxiliary DC connector .................4-30
Sidestand ......................................4-30
Ignition circuit cut-off system........4-31
For your safety – pre-operation
checks ...............................................5-1
Operation an d important ri din g
points .................................................6-1
Starting the engine ..........................6-2
Shifting ............................................6-3 Tips for reducing fuel
consumption................................ 6-4
Engine break-in ............................... 6-4
Parking ............................................ 6-5
Perio dic maintenance an d
a d justment ........................................ 7-1
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the
emission control system.............. 7-3
General maintenance and
lubrication chart........................... 7-4
Removing and installing cowlings and panels ................................... 7-7
Checking the spark plugs ............. 7-11
Canister......................................... 7-12
Engine oil and oil filter cartridge ... 7-13
Coolant ......................................... 7-17
Air filter element ............................ 7-19
Checking the engine idling speed......................................... 7-20
Checking the throttle grip free play ............................................ 7-20
Valve clearance ............................. 7-21
Tires .............................................. 7-21
Cast wheels .................................. 7-24
Adjusting the clutch lever free play ............................................ 7-24
Checking the brake lever free
play ............................................ 7-25
Brake light switches ...................... 7-26
Checking the front and rear brake pads................................. 7-26
Checking the brake fluid level....... 7-27
Changing the brake fluid............... 7-28
Drive chain slack ........................... 7-29
Cleaning and lubricating the drive chain ................................. 7-30
Checking and lubricating the cables ........................................ 7-31
Checking and lubricating the
throttle grip and cable ............... 7-31
Checking and lubricating the brake and shift pedals ............... 7-32
Checking and lubricating the
brake and clutch levers ............. 7-32
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Periodic maintenance an d a djustment
7-4
7
EAU71372
General maintenance an d lu brication chart
NO. ITEM
1 *Dia
gnostic system
check • Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. Every 40000 km (24000 mi)
3Clutch • Check operation.
•Adjust. √√√√√
4 *Front brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
5 *Rear brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
6 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
7 *Brake flui d • Change. Every 2 years
8 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
9 *Tires • Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
10 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
11 *Swin
garm pivot
b earin gs • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
12 Drive chain • Check chain slack, alignment
and condition.
• Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 800 km (500 mi) and after
washing the motorcycle, riding
in the rain or riding in wet areasX 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance an d a djustment
7-6
7
EAU80530
TIP
 Air filter
• This model’s air filter uses a disposable oil-coated paper element. This el- ement cannot be cleaned with compressed air, doing so will only damage
it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check the front and rear brake fluid levels. Replenish if neces- sary.
• Every two years replace the rear brake master cylinder, the internal com- ponents of the front brake master cylinder, the brake calipers, and change
the brake fluid.
• Replace the brake hoses every four years or sooner if cracked or damaged.
26 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
27 *EXUP system • Check operation, cable free
play and pulley position. √√√
28 *Front an
d rear
b rake switches • Check operation.
√√√√√√
29 *Movin
g parts an d
cab les • Lubricate.
√√√√√
30 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
31 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance an d a djustment
7-19
7 14. Pour the recommended coolant
into the radiator until it is full.
15. Install the radiator cap, start the engine, let it idle for several minu-
tes, and then turn it off.
16. Remove the radiator cap to check the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radi-
ator, and then install the radiator
cap.
17. Start the engine, and then check the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
18. Install the cowling and the panel.
EAU36765
Air filter element
The air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
Antifreeze/water mixture ratio: 1:1
Recommen ded antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibi-
tors for aluminum engines
Coolant quantity:
Radiator (including all routes):2.30 L (2.43 US qt, 2.02 Imp.qt)
Coolant reservoir (up to the maxi-
mum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
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Specifications
9-1
9
Dimensions:
Overall length:2040 mm (80.3 in)
Overall width:
695 mm (27.4 in)
Overall height: 1150 mm (45.3 in)
Seat height: 850 mm (33.5 in)
Wheelbase:
1375 mm (54.1 in)
Ground clearance: 130 mm (5.12 in)
Minimum turning radius: 3.6 m (11.81 ft)
Wei ght:
Curb weight:
190 kg (419 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
4-cylinder
Displacement: 599 cm³
Bore × stroke:
67.0 × 42.5 mm (2.64 × 1.67 in)
Compression ratio:
13.1 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40, 20W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change: 2.40 L (2.54 US qt, 2.11 Imp.qt) With oil filter removal:
2.60 L (2.75 US qt, 2.29 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
2.30 L (2.43 US qt, 2.02 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:Premium unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
17 L (4.5 US gal, 3.7 Imp.gal)
Fuel reserve amount: 3.4 L (0.90 US gal, 0.75 Imp.gal)
Fuel injection:
Throttle body:
ID mark:BN64 20
Spark plu g(s):
Manufacturer/model:
NGK/CR10EK
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Clutch:
Clutch type:Wet, multiple-disc
Drivetrain:
Primary reduction ratio:
2.073 (85/41)
Final drive: Chain
Secondary reduction ratio: 2.813 (45/16)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.583 (31/12)
2nd: 2.000 (32/16)
3rd: 1.667 (30/18)
4th:
1.444 (26/18)
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11-1
11
Index
A
ABS ...................................................... 4-19
ABS warning light ................................... 4-7
Air filter element ................................... 7-19
Auxiliary DC connector ........................ 4-30
B
Battery .................................................. 7-35
Brake and clutch levers, checking and
lubricating .......................................... 7-32
Brake and shift pedals, checking and lubricating .......................................... 7-32
Brake fluid, changing ........................... 7-28
Brake fluid level, checking ................... 7-27
Brake lever ........................................... 4-18
Brake lever free play, checking ............ 7-25
Brake light switches ............................. 7-26
Brake pedal .......................................... 4-18
C
Cables, checking and lubricating ......... 7-31
Canister ................................................ 7-12
Care ........................................................ 8-1
Catalytic converters ............................. 4-22
Clutch lever .......................................... 4-17
Clutch lever free play, adjusting ........... 7-24
Coolant ................................................. 7-17
Coolant temperature warning light ......... 4-6
Cowlings and panels, removing and installing ............................................... 7-7
D
Data recording, vehicle ........................ 10-3
Diagnostic connector ........................... 10-2
Dimmer switch ....................................... 4-4
D-mode (drive mode) ............................. 3-1
Drive chain, cleaning and lubricating ... 7-30
Drive chain slack .................................. 7-29
Drive mode switch.................................. 4-5
E
Engine break-in ...................................... 6-4
Engine idling speed, checking ............. 7-20
Engine oil and oil filter cartridge ........... 7-13
Engine serial number............................ 10-1
Engine trouble warning light................... 4-6
EXUP system........................................ 4-29
F
Front and rear brake pads, checking ... 7-26
Front fork, adjusting ............................. 4-25
Front fork, checking ............................. 7-34
Fuel....................................................... 4-20
Fuel consumption, tips for reducing ...... 6-4
Fuel level warning light ........................... 4-6 Fuel tank cap ........................................ 4-20
Fuel tank overflow hose ........................ 4-22
Fuses, replacing.................................... 7-37
H
Handlebar switches ................................ 4-4
Hazard switch ......................................... 4-5
High beam indicator light........................ 4-5
Horn switch............................................. 4-4
I
Identification numbers .......................... 10-1
Ignition circuit cut-off system ............... 4-31
Immobilizer system ................................. 4-1
Immobilizer system indicator light .......... 4-7
Indicator lights and warning lights .......... 4-5
L
License plate light bulb, replacing ........ 7-39
M
Main switch/steering lock ....................... 4-2
Maintenance and lubrication, periodic ... 7-4
Maintenance, emission control
system .................................................. 7-3
Matte color, caution ................................ 8-1
Model label ........................................... 10-1
Multi-function meter unit ........................ 4-8
N
Neutral indicator light.............................. 4-5
O
Oil level warning light .............................. 4-5
P
Parking .................................................... 6-5
Part locations .......................................... 2-1
Pass switch............................................. 4-4
Q
Quick shift system .................................. 3-4
R
Rear view mirrors .................................. 4-24
S
Safety information................................... 1-1
Seats ..................................................... 4-23
Shifting .................................................... 6-3
Shift light ................................................. 4-7
Shift pedal............................................. 4-17
Shock absorber assembly, adjusting ... 4-27
Sidestand .............................................. 4-30
Sidestand, checking and lubricating .... 7-33
Spark plugs, checking .......................... 7-11
Special features ...................................... 3-1
Specifications ......................................... 9-1
Starting the engine.................................. 6-2
Steering, checking ................................ 7-34
UBN6E0E0.book Page 1 Wednesday, January 25, 2017 1:28 PM