8-48
8
TIPDon’t forget to have your Yamaha dealer
check the clutch and transmission as a whole
at the intervals specified in the general main-
tenance and lubrication chart. EBU32530Checking the brake pedalHave a Yamaha dealer check the brakes at
the intervals specified in the periodic mainte-
nance and lubrication chart. There should beno free play in the brake pedal. The brakes
should operate smoothly and there should be
no brake drag. If the brakes feel soft or
spongy, this could indicate air in the brake
system. Have a Yamaha dealer check the
brake system if necessary.1. Clutch pedal
2. No clutch pedal free play
1
2
1. Brake pedal
2. No brake pedal free play
1
2
U2HC7ME0.book Page 48 Tuesday, April 19, 2016 10:33 AM
8-51
8
EBU35930Cable inspection and lubrication
WARNING
EWB03380Damaged cables could restrict operation,
which may cause an accident or injury. In-
spect control cables frequently and re-
place damaged cables. Corrosion can
result when the outer covering of control
cables becomes damaged. Cables can
also become frayed or kinked. Lubricate the cable ends. If the cables do not
operate smoothly, ask a Yamaha dealer to re-
place them.
EBU35200Pedal lubricationThe pivoting parts of the brake, clutch, and
accelerator pedals should be lubricated peri-
odically to prevent rust and ensure smooth
operation.
Recommended lubricant:Yamalube LubezAll (synthetic lubricant
spray with PTFE)
Recommended lubricant:Lithium-soap-based grease
U2HC7ME0.book Page 51 Tuesday, April 19, 2016 10:33 AM
10-3
10
Spark plug (s):Manufacturer/model:NGK/CR9EB
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction system:Spur gear
Primary reduction ratio: 88/53 (1.660)
Secondary reduction system:
Shaft drive
Secondary reduction ratio: 41/22 × 33/9 (6.833)
Transmission type: Constant mesh 5-speed forward, 1-speed reverse
Operation:
Right hand operation
Reverse gear: 37/15 (2.467)
1st:35/17 (2.059)
2nd:
34/22 (1.545)
3rd: 31/26 (1.192)
4th: 25/26 (0.962) 5th:
25/31 (0.806)
Chassis:Frame type:
Steel tube frame
Caster angle: 6.80 °
Trail: 33.7 mm (1.33 in)Front tire:Type:Tubeless
Size: 27 x 9.00R-14NHS
Manufacturer/model:
MAXXIS/MU09Rear tire:Type:Tubeless
Size:
27 x 11.00R-14NHS
Manufacturer/model: MAXXIS/MU10Loading:Maximum loading limit:
317.0 kg (699 lb)
U2HC7ME0.book Page 3 Tuesday, April 19, 2016 10:33 AM
12-1
12
INDEX
AAccelerator pedal ......................................................... 4-18
Accelerator pedal, checking ........................................ 8-49
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter ......................................................................... 8-37
Air filter case hoses, cleaning ...................................... 8-41
Auxiliary DC jack .......................................................... 4-46
Axle boots .................................................................... 8-35BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-57
Bead lock, checking and tightening (YXZ10YMSH) .... 8-55
Brake and clutch fluid levels, checking ....................... 8-45
Brake fluid, replacing ................................................... 8-47
Brake light switch, adjusting ........................................ 8-50
Brake pedal .................................................................. 4-19
Brake pedal, checking ................................................. 8-48
Brakes, Periodic maintenance ..................................... 8-44
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-51
Cargo bed .................................................................... 4-29
Cleaning ......................................................................... 9-1
Clutch pedal ................................................................. 4-19
Clutch pedal, checking ................................................ 8-47
Clutch, Pre-operation check .......................................... 5-3
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-33
Coolant, Pre-operation check ........................................ 5-6Coolant temperature warning light ................................ 4-4
Cup holders ................................................................. 4-28
DDifferential gear lock indicator light ............................... 4-3
Differential gear oil, Periodic maintenance .................. 8-31
Differential gear, Pre-operation check ........................... 5-7
Doors ........................................................................... 4-22
Drive mode, selecting .................................................... 6-7
Driver seat position ...................................................... 4-24
Drive shaft universal joint, lubrication .......................... 8-53
Drivetrain icon ................................................................ 4-3EEngine break-in .............................................................. 6-1
Engine oil and oil filter, Periodic maintenance ............. 8-15
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-5
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-29
Final gear, Pre-operation check .................................... 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Flag pole bracket ......................................................... 4-30
Front and rear brake pads, checking .......................... 8-44
Fuel, Pre-operation check ............................................. 5-4
Fuel tank cap ............................................................... 4-21
Fuse, replacing ............................................................ 8-61GGlove compartment ..................................................... 4-25HHeadlight beam, adjusting ........................................... 8-64
Headlights .................................................................... 8-63
U2HC7ME0.book Page 1 Tuesday, April 19, 2016 10:33 AM
