EBU31120
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1Left view ............................................... 3-1
Right view ............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................ 4-1 Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-7
Light switch ........................................ 4-16
On-Command drive knob “2WD/4WD/DIFF LOCK” .................. 4-17
Reverse gear lock lever “REV.” .......... 4-18
Accelerator pedal ............................... 4-18
Clutch pedal ....................................... 4-19 Brake pedal ........................................ 4-19
Parking brake lever ............................ 4-20
Shift lever ........................................... 4-21
Fuel tank cap...................................... 4-21
Doors .................................................. 4-22
Seats .................................................. 4-22
Adjusting the driver seat position....... 4-24
Adjusting the steering wheel
position ............................................. 4-24
Seat belts ........................................... 4-25
Glove compartment ........................... 4-25
Storage compartments ...................... 4-26
Cup holders ........................................ 4-28
Cargo bed .......................................... 4-29
Flag pole bracket ............................... 4-30
Adjusting the front shock absorber assemblies ....................................... 4-30
Adjusting the rear shock absorber assemblies ....................................... 4-38
Auxiliary DC jack ................................ 4-46U2HC7ME0.book Page 1 Tuesday, April 19, 2016 10:33 AM
Differential gear oil ............................. 8-31
Coolant ............................................... 8-33
Axle boots .......................................... 8-35
Checking the spark plugs .................. 8-35
Air filter maintenance.......................... 8-37
Cleaning the air filter case check hoses ................................................ 8-41
Cleaning the spark arrester ................ 8-42
Valve clearance .................................. 8-44
Brakes ................................................ 8-44
Checking the front and rear brake
pads.................................................. 8-44
Checking the parking brake pads ...... 8-45
Checking the brake and clutch fluid levels................................................. 8-45
Brake and clutch fluid replacement ... 8-47
Checking the clutch pedal ................. 8-47
Checking the brake pedal .................. 8-48
Checking the accelerator pedal ......... 8-49
Parking brake lever free play adjustment........................................ 8-49
Brake light switch adjustment ............ 8-50
Cable inspection and lubrication........ 8-51 Pedal lubrication .................................8-51
Checking the stabilizer bushes...........8-52
Upper and lower arm pivot
lubrication (left and right) ..................8-52
Rear knuckle upper and lower pivot
lubrication (left and right) ..................8-53
Drive shaft universal joint lubrication .........................................8-53
Steering shaft lubrication....................8-54
Wheel removal ....................................8-54
Checking and tightening the bead lock (YXZ10YMSH) ...........................8-55
Tire replacement .................................8-55
Wheel installation................................8-56
Battery ................................................8-57
Jump-starting .....................................8-60
Fuse replacement ...............................8-61
Headlights...........................................8-63
Headlight beam adjustment ...............8-64
Tail/brake light ....................................8-64
Troubleshooting ..................................8-64
Troubleshooting charts .......................8-66
U2HC7ME0.book Page 3 Tuesday, April 19, 2016 10:33 AM
1-10
1
YAMAHA2MB-F1568-00
WARNING
DRIVERDRIVERUNDERUNDER1616DRIVER
UNDER16
Improper Use of Off-Highway Vehicle Can Cause Severe Injury or Death
Read Owner’s Manual
Read Tips Guide for the Recreational Off-Highway Vehicle Driver Follow All Instruction and Warnings
Be Prepared
Drive Responsibly
If you think or feel the vehicle may tip or roll,
reduce your risk to injury: Pay Attention and Plan Ahead
Do not allow careless or reckless driving.
Do your part to prevent injuries: Require Proper Use of Your Vehicle
Rollovers have caused
severe injuries and death,
even on flat, open areas.
Stay completely inside the vehicle.
Passenger must be able to reach the handhold while
keeping feet flat on floor and sitting upright with
back against seat.
Driver must be able to comfortably reach all controls
while sitting upright with back against seat.
Wear an approved helmet, eye protection and protective gear.
Fasten seat belts.
Do not allow anyone to ride in the cargo bed.
Avoid side hilling (riding across slopes).
Plan for hills, rough terrain, ruts, and other changes
in traction and terrain. Avoid paved surfaces.
Avoid hard acceleration when turning, even from a stop.
Slow down before entering a turn.
Avoid abrupt maneuvers, sideways sliding, skidding,
or fishtailing, and never do donuts.
Avoid loss of control and rollovers: Do not put any part of your body outside of
the vehicle for any reason.
Keep a firm grip on the steering wheel
or handhold and brace yourself.
Do not exceed seating capacity: 1 passenger.
Do not allow operation on public roads
(unless designated for off-highway vehicle access)
— collisions with cars and trucks can occur.
Do not let people drive or ride
after using alcohol or drugs.
Make sure operators are 16 or older
with valid driver’s license.
1XD-F8446-00
Be Prepared
Adjust, lock and never remove handhold.
Always use handhold, Never hold cage.
Always wear seatbelt and helmet.
1XD-F8446-10
Toujours prévoir l’imprévu.
Régler et verrouiller la poignée de maintien; ne jamais la retirer.
Toujours agripper la poignée de maintien, non l’arceau de protection.
Toujours porter la ceinture de sécurité et un casque approprié.17
18
19
U2HC7ME0.book Page 10 Tuesday, April 19, 2016 10:33 AM
1-18
1
YAMAHA2MB-F1568-00
WARNING
DRIVERDRIVERUNDERUNDER1616DRIVER
UNDER16
Improper Use of Off-Highway Vehicle Can Cause Severe Injury or Death
Read Owner’s Manual
Read Tips Guide for the Recreational Off-Highway Vehicle Driver Follow All Instruction and Warnings
Be Prepared
Drive Responsibly
If you think or feel the vehicle may tip or roll,
reduce your risk to injury: Pay Attention and Plan Ahead
Do not allow careless or reckless driving.
Do your part to prevent injuries: Require Proper Use of Your Vehicle
Rollovers have caused
severe injuries and death,
even on flat, open areas.
Stay completely inside the vehicle.
Passenger must be able to reach the handhold while
keeping feet flat on floor and sitting upright with
back against seat.
Driver must be able to comfortably reach all controls
while sitting upright with back against seat.
Wear an approved helmet, eye protection and protective gear.
Fasten seat belts.
Do not allow anyone to ride in the cargo bed.
Avoid side hilling (riding across slopes).
Plan for hills, rough terrain, ruts, and other changes
in traction and terrain. Avoid paved surfaces.
Avoid hard acceleration when turning, even from a stop.
Slow down before entering a turn.
Avoid abrupt maneuvers, sideways sliding, skidding,
or fishtailing, and never do donuts.
Avoid loss of control and rollovers: Do not put any part of your body outside of
the vehicle for any reason.
Keep a firm grip on the steering wheel
or handhold and brace yourself.
Do not exceed seating capacity: 1 passenger.
Do not allow operation on public roads
(unless designated for off-highway vehicle access)
— collisions with cars and trucks can occur.
Do not let people drive or ride
after using alcohol or drugs.
Make sure operators are 16 or older
with valid driver’s license.
1XD-F8446-00
Be Prepared
Adjust, lock and never remove handhold.
Always use handhold, Never hold cage.
Always wear seatbelt and helmet.
Head to Toe
Safety Checklist
YAMAHA 1XD-F1558-00HeadHelmet and eye protection.BodySeatbelt and protective clothing.HandsInside vehicle and holding the
handhold or steering wheel.FeetOn floor or footrests,
ready to brace, and door closed.
9
10
11
U2HC7ME0.book Page 18 Tuesday, April 19, 2016 10:33 AM
3-3
3
EBU31200Controls and instrumentsThe vehicle you have purchased may differ slightly from those shown in the figures of this man-
ual.
345
6
7
1
212
10
8,9
13 11
14
1. Steering wheel
2. Reverse gear lock lever
3. Multi-function meter unit
4. Main switch
5. Shift lever
6. Parking brake lever
7. Passenger handhold
8. Helmet indicator light 9. Seat belt indicator light
10.Light switch
11.On-Command drive knob
12.Accelerator pedal
13.Brake pedal
14.Clutch pedalU2HC7ME0.book Page 3 Tuesday, April 19, 2016 10:33 AM
4-2
4
EBU31265Indicator lights and warning lights
EBU35450Neutral indicator light “N”
This indicator light comes on when the trans-
mission is in the neutral position.EBU35460Reverse indicator light “R”
This indicator light comes on when the trans-
mission is in the reverse position.
1. Shift timing indicator light
2. Electric Power Steering warning light “EPS”
3. Differential gear lock indicator light “DIFF LOCK”
4. Parking brake indicator light “(P)”
5. Reverse indicator light “R”
6. Neutral indicator light “N”
7. Engine trouble warning light “ ”
8. High beam indicator light “ ”
9. Coolant temperature warning light “ ”
10.Drivetrain icon “ ”/“ ”
1
2
3
45
6
78
10
9
1. Helmet indicator light “ ”
2. Seat belt indicator light “ ”
12
U2HC7ME0.book Page 2 Tuesday, April 19, 2016 10:33 AM
4-3
4
EBU34910Parking brake indicator light “(P)”
This indicator light comes on when the park-
ing brake is applied.EBU36450High beam indicator light “ ”
This indicator light comes on when the high
beam of the headlight is switched on.EBU35850Differential gear lock indicator light “DIFF
LOCK”
This indicator light comes on when the front
differential gear is locked.EBU34921Drivetrain icon “ / ”
The drivetrain icon indicates what type of
drive mode is currently selected. When 2WD
is selected, the icon will turn off. When 4WD
is selected, “ ” is displayed. And when 4WD
with differential lock is selected “ ” is dis-
played.
TIP See pages 4-17 and 6-7 for more informa-
tion on selecting the drive mode.
Due to the synchronizing mechanism in the
differential gear case, the drivetrain icon
may not come on until the vehicle starts
moving.
When the On-Command drive knob is set
to “DIFF LOCK” or “4WD”, the drivetrain
icon and the differential gear lock indicator
light will flash until the differential gear is
completely locked or unlocked. If the icon
and the indicator light continue to flash, the
differential is not completely locked or un-
locked. In this case, start moving slowly
and/or turn the steering wheel back and
forth to help the differential to lock or un-
lock.
U2HC7ME0.book Page 3 Tuesday, April 19, 2016 10:33 AM
4-7
4
EBU34957Multi-function meter unitThe multi-function meter unit is equipped with
the following:
speedometer
tachometer
odometer
two tripmeters
clock
hour meter
voltage display
coolant temperature display
fuel gauge
transmission gear display
shift light control mode
error code display1. Tachometer
2. Transmission gear display
3. Shift timing indicator light
4. Speedometer
5. “SELECT” button
6. “MODE” button
7. “RESET” button
8. Clock/Hour meter/Voltage display/Coolant temperature
display
9. Fuel gauge
10.Odometer/Tripmeter A/Tripmeter B
123456
10 9 8 7
U2HC7ME0.book Page 7 Tuesday, April 19, 2016 10:33 AM