2017 YAMAHA YS125 valve clearance

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument an d control functions ... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning light ............................................. 3-2
Multi-function meter unit ................ 3-3
Handlebar switches ........................ 3-5
Clutch lever .................................... 3-6
Shift pedal ...................................... 3-6
Brake lever...................................... 3-7
Brake pedal .................................... 3-7
Fuel tank cap .................................. 3-8
Fuel ................................................. 3-8
Catalytic converters ..................... 3-10
Seat .............................................. 3-11
Adjusting the shock absorber assemblies ................................ 3-11
Sidestand ..................................... 3-12
Ignition circuit cut-off system ....... 3-13 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the
cowling and panels ...................... 6-8
Checking the spark plug ............... 6-10
Engine oil and oil filter element ..... 6-11
Cleaning the air filter element and cleaning the check hose ............ 6-14
Adjusting the engine idling
speed ......................................... 6-16
Checking the throttle grip free play ............................................ 6-16
Valve clearance ............................. 6-17
Tires .............................................. 6-17 Cast wheels .................................. 6-19
Adjusting the clutch lever free
play ............................................ 6-19
Checking the brake lever free play ............................................ 6-20
Adjusting the brake pedal free play ............................................ 6-21
Brake light switches ..................... 6-21
Checking the front brake pads
and rear brake shoes ............... 6-22
Checking the brake fluid level ...... 6-22
Changing the brake fluid ............. 6-23
Drive chain slack........................... 6-24
Cleaning and lubricating the
drive chain ................................. 6-25
Checking and lubricating the cables ........................................ 6-26
Checking and lubricating the throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals............... 6-26
Checking and lubricating the brake and clutch levers ............. 6-27
Checking and lubricating the centerstand and sidestand........ 6-28
Lubricating the swingarm
pivots......................................... 6-28
Checking the front fork ................. 6-29
Checking the steering................... 6-29
Checking the wheel bearings ....... 6-30
Battery .......................................... 6-30UBT4E0E0.book Page 1 Thursday, November 17, 2016 10:55 AM

Periodic maintenance an d a djustment
6-3
6
EAU71020
TIP The annual checks must b e performed every year, except if a kilometer- based maintenance, or for the UK, a
milea ge- base d maintenance, is performe d instead .
 From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU71040
Perio dic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. √√√√√
2 *Spark plu g • Check condition.
• Adjust gap and clean.
√√
• Replace. √√
3 *Valve clearance • Check and adjust. √√√√
4 *Fuel injection • Check and adjust engine idle
speed. √√√√√√
5 *Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gasket if necessary. √√√√√
UBT4E0E0.book Page 3 Thursday, November 17, 2016 10:55 AM

Periodic maintenance and adjustment
6-17
6
EAU21402
Valve clearanceThe valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU69760
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control. The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
 The tire air pressure must be
adjusted in accordance with the
riding speed and with the total weight of rider, passenger, car-
go, and accessories approved
for this model.
WARNING
EWA10512
Never overload your vehicle. Opera-
tion of an overloaded vehicle could
cause an accident.Tire air pressure (measured on cold
tires):
1 person:Front:
175 kPa (1.75 kgf/cm², 25 psi)
Rear: 200 kPa (2.00 kgf/cm², 29 psi)
2 persons: Front:175 kPa (1.75 kgf/cm², 25 psi)
Rear: 225 kPa (2.25 kgf/cm², 33 psi)
Maximum load:
Front:175 kPa (1.75 kgf/cm², 25 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Maximum load*: 171 kg (377 lb)
* Total weight of rider, passenger, car- go and accessories
UBT4E0E0.book Page 17 Wednesday, December 21, 2016 11:06 AM

Specifications
8-1
8
Dimensions:Overall length:2005 mm (78.9 in)
Overall width:
735 mm (28.9 in)
Overall height: 1050 mm (41.3 in)
Seat height: 795 mm (31.3 in)
Wheelbase:
1320 mm (52.0 in)
Ground clearance: 150 mm (5.91 in)
Minimum turning radius: 2.2 m (7.22 ft)Wei ght:Curb weight:
129 kg (284 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Air cooled
Valve train: SOHC
Number of cylinders:
Single cylinder
Displacement: 125 cm³
Bore × stroke:
52.4 × 57.9 mm (2.06 × 2.28 in)
Compression ratio:
10.0 : 1 Starting system:
Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40, 20W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Oil change:1.00 L (1.06 US qt, 0.88 Imp.qt)
With oil filter removal:
1.10 L (1.16 US qt, 0.97 Imp.qt)Air filter:Air filter element:Dry element
Fuel:Recommended fuel:Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 14 L (3.7 US gal, 3.1 Imp.gal)
Fuel reserve amount:
2.2 L (0.58 US gal, 0.48 Imp.gal)Fuel injection:Throttle body:ID mark:BT41 00Spark plu g(s):Manufacturer/model:
NGK/CPR8EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Wet, multiple-discDrivetrain:Primary reduction ratio:3.409 (75/22)
Final drive:
Chain
Secondary reduction ratio: 3.071 (43/14)
Transmission type: Constant mesh 5-speed
Gear ratio:
1st:2.714 (38/14)
2nd:
1.789 (34/19)
010305070 90110
130 ˚F
-20 -10 0 10 20 3040
50 ˚C
SAE 10W-40
SAE 20W-40
UBT4E0E0.book Page 1 Thursday, November 17, 2016 10:55 AM

10-1
10
IndexAAir filter element and check hose,
cleaning .............................................. 6-14
Auxiliary light bulb, replacing ................ 6-34BBattery .................................................. 6-30
Brake and clutch levers, checking and lubricating ........................................... 6-27
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake fluid, changing ............................ 6-23
Brake fluid level, checking .................... 6-22
Brake lever .............................................. 3-7
Brake lever free play, checking............. 6-20
Brake light switches.............................. 6-21
Brake pads and shoes, checking ......... 6-22
Brake pedal............................................. 3-7
Brake pedal free play, adjusting ........... 6-21
Brake/tail light bulb, replacing .............. 6-35CCables, checking and lubricating ......... 6-26
Care ........................................................ 7-1
Catalytic converters .............................. 3-10
Centerstand and sidestand, checking and lubricating .................................... 6-28
Clutch lever ............................................. 3-6
Clutch lever free play, adjusting ........... 6-19
Cowling and panels, removing and installing................................................ 6-8DData recording, vehicle ........................... 9-2
Diagnostic connector.............................. 9-2
Dimmer switch ........................................ 3-5
Drive chain, cleaning and lubricating .... 6-25 Drive chain slack .................................. 6-24
EEco indicator light................................... 3-2
Engine break-in ...................................... 5-3
Engine idling speed .............................. 6-16
Engine oil and oil filter element ............ 6-11
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-2FFront fork, checking ............................. 6-29
Fuel ......................................................... 3-8
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap .......................................... 3-8
Fuse, replacing ..................................... 6-31HHandlebar switches ................................ 3-5
Headlight bulb, replacing ..................... 6-33
High beam indicator light ....................... 3-2
Horn switch ............................................ 3-5IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-13
Indicator lights and warning light ........... 3-2LLicense plate light bulb, replacing........ 6-36MMain switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-3
NNeutral indicator light ..............................3-2PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch .............................................3-5SSafety information ...................................1-1
Seat .......................................................3-11
Shifting ....................................................5-2
Shift pedal ...............................................3-6
Shock absorber assemblies, adjusting .............................................3-11
Sidestand ..............................................3-12
Spark plug, checking ............................6-10
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch .............................................3-6
Steering, checking ................................6-29
Storage ...................................................7-3
Swingarm pivots, lubricating ................6-28TThrottle grip and cable, checking and lubricating ...........................................6-26
Throttle grip free play, checking ...........6-16
Tires ......................................................6-17
Tool kit ....................................................6-2
Troubleshooting ....................................6-39
Troubleshooting chart ...........................6-41
Turn signal indicator light........................3-2
Turn signal light bulb, replacing ............6-35
Turn signal switch ...................................3-5VValve clearance .....................................6-17
UBT4E0E0.book Page 1 Thursday, November 17, 2016 10:55 AM