Engine break-in ........................................... 6-4
Parking ........................................................ 6-5
Parking on a slope ...................................... 6-5
Accessories and loading ............................. 6-6
RIDING YOUR ATV ........................................ 7-1 GETTING TO KNOW YOUR ATV ................ 7-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............... 7-9
TURNING YOUR ATV................................ 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL .................................. 7-16
CROSSING A SLOPE................................ 7-17
CROSSING THROUGH SHALLOW WATER .................................................... 7-18
RIDING OVER ROUGH TERRAIN ............. 7-20
SLIDING AND SKIDDING .......................... 7-20
WHAT TO DO IF... ..................................... 7-21
WHAT TO DO... ......................................... 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 8-1 Owner’s manual and tool kit ....................... 8-2
Periodic maintenance chart for the emission control system ........................... 8-3 General maintenance and lubrication
chart.......................................................... 8-5
Checking the spark plug............................. 8-9
Engine oil .................................................. 8-11
Transmission oil ........................................ 8-14
Cleaning the air filter element ................... 8-15
Cleaning the spark arrester ...................... 8-18
Adjusting the carburetor ........................... 8-19
Adjusting the engine idling speed ............ 8-19
Adjusting the throttle lever free play ......... 8-20
Valve clearance......................................... 8-21
Brakes....................................................... 8-21
Checking the front and rear brake shoes ...................................................... 8-21
Adjusting the front brake lever free play... 8-22
Adjusting the rear brake lever free play .... 8-24
Drive chain slack....................................... 8-25
Lubricating the drive chain ....................... 8-27
Checking and lubricating the cables ........ 8-28
Checking and lubricating the front and rear brake levers ..................................... 8-29
Checking the wheel hub bearings ............ 8-29
Lubricating the front knuckle pivots ......... 8-30
Lubricating the steering shaft ................... 8-30
Battery ...................................................... 8-31
Replacing the fuse .................................... 8-33
Removing a wheel .................................... 8-34
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3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Fuel tank cap
2. Fuel cock
3. Air filter
4. Fuse
5. Battery
6. Rear shock absorber assembly spring preload adjusting ring
7. Kickstarter lever cap
1 2 3 4,5
76
1. Spark arrester
2. Owner’s tool kit
3. Front shock absorber assembly spring preload adjusting ring
4. Spark plug
5. Engine oil filler cap
6. Transmission oil filler cap
12 3
65 4
UBD361E0.book Page 1 Monday, January 25, 2016 10:53 AM
8-15
8
5. Install the transmission oil drain bolt and its
new gasket, and then tighten the bolt to the
specified torque.
6. Refill with the specified amount of the recom- mended oil. WARNING! Make sure that no
foreign material enters the transmission
case.
[EWB03550]
7. Install the transmission oil filler cap and its new O-ring, and then tighten the oil filler cap.
8. Check the transmission case for oil leakage. If oil is leaking, check for the cause.EBU34110Cleaning the air filter elementThe air filter element should be serviced at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are rid-
ing in unusually wet or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
1. Transmission oil drain bolt
2. GasketTightening torque:Transmission oil drain bolt:22 Nm (2.2 m·kgf, 16 ft·lbf)
12
Recommended oil: See page 10-1.
Oil quantity: 0.35 L (0.37 US qt, 0.31 Imp.qt)
UBD361E0.book Page 15 Monday, January 25, 2016 10:53 AM
8-17
8
5. Squeeze the excess solvent out of the air filter
element and let it dry. NOTICE: Do not twist
the air filter element when squeezing it.
[ECB02310]
6. Check the air filter element and replace it if damaged.
7. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the element.TIPThe air filter element should be wet but not drip-
ping. 8. Insert the air filter element into the air filtercase.
9. Install the air filter case cover by hooking the holders onto the air filter case. NOTICE:
Make sure that the air filter element is
properly seated in the air filter case. Never
operate the engine with the air filter ele-
1. Air filter element
1
UBD361E0.book Page 17 Monday, January 25, 2016 10:53 AM
10-2
10
Transmission oil:Type:SAE 80W-90
Quantity:
0.35 L (0.37 US qt, 0.31 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity: 6.6 L (1.74 US gal, 1.45 Imp.gal)
Fuel reserve amount:
0.9 L (0.24 US gal, 0.20 Imp.gal)Carburetor:Type × quantity:
H66D x 1Spark plug (s):Manufacturer/model: NGK/CR6HSA
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:Dry, centrifugal automaticTransmission:Secondary reduction system:
Chain drive
Secondary reduction ratio: 35/14 (2.500) Transmission type:
V-belt automatic
Operation: Centrifugal automatic type
Chassis:Frame type:Steel tube frame
Caster angle: 3.40 °
Trail:
19.8 mm (0.78 in)Front tire:Type:Tubeless
Size:
AT18 x 7-8
Manufacturer/model: DURO/DI2017Rear tire:Type:
Tubeless
Size: AT18 x 9-8
Manufacturer/model: DURO/DI2016Loading:Maximum loading limit:82.0 kg (181 lb)
(Total weight of rider, cargo, accessories, and tongue)
UBD361E0.book Page 2 Monday, January 25, 2016 10:53 AM
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12
INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-15BBattery .......................................................................... 8-31
Brake lever free play, adjusting the front ..................... 8-22
Brake lever free play (rear), adjusting ........................... 8-24
Brake lever, front ............................................................ 4-4
Brake lever, rear ............................................................. 4-5
Brake levers, checking and lubricating ........................ 8-29
Brakes .......................................................................... 8-21
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-28
Carburetor, adjusting ...................................................8-19
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1DDrive chain ..................................................................... 5-3
Drive chain, lubricating ................................................ 8-27
Drive chain slack .......................................................... 8-25
Drive select lever ............................................................ 4-6
Drive select lever and driving in reverse ........................ 6-3EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-19
Engine oil .............................................................. 5-3, 8-11
Engine, starting a warm ................................................. 6-3Engine stop switch ......................................................... 4-2
FFront and rear brake shoes, checking ......................... 8-21
Front knuckle pivots, lubricating .................................. 8-30
Fuel ........................................................................ 4-8, 5-3
Fuel cock ...................................................................... 4-10
Fuel tank cap ................................................................. 4-8
Fuse, replacing ............................................................. 8-33HHandlebar switches ....................................................... 4-2IIdentification numbers ................................................. 11-1
Indicator lights ............................................................... 4-1
Instruments and switches .............................................. 5-6KKickstarter ...................................................................... 4-7LLabel locations ............................................................... 1-1MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-5
Maintenance chart, emission control system ................ 8-3
Model label .................................................................. 11-1NNeutral indicator light ..................................................... 4-1OOwner’s manual and tool kit .......................................... 8-2PParking ........................................................................... 6-5
UBD361E0.book Page 1 Monday, January 25, 2016 10:53 AM