EAS2GBB003
INTRODUCTION
Congratulations on your purchase of a Yamaha WR series. This model is the culmination of Yama-
ha's vast experience in the production of pacesetting racing machines. It represents the highest
grade of craftsmanship and reliability that have made Yamaha a leader.
This manual explains operation, inspection, basic maintenance and tuning of your machine. If you
have any questions about this manual or your machine, please contact your Yamaha dealer.
The design and manufacture of this Yamaha machine fully comply with the emissions standards for
clean air applicable at the date of manufacture. Yamaha has met these standards without reducing
the performance or economy of operation of the machine. To maintain these high standards, it is im-
portant that you and your Yamaha dealer pay close attention to the recommended maintenance
schedules and operating instructions contained within this manual.
TIP
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual
contains the most current product information available at the time of printing, there may be minor
discrepancies between your machine and this manual. If you have any questions concerning this
manual, please consult your Yamaha dealer.
EWA
WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS
MACHINE. DO NOT ATTEMPT TO OPERATE THIS MACHINE UNTIL YOU HAVE ATTAINED A
SATISFACTORY KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL
YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPEC-
TIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE
THAT YOU SAFETY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MACHINE.
EAS2GBB004
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid
damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP
MULTI-FUNCTION DISPLAY
1-22
EAS2GBB042
MULTI-FUNCTION DISPLAYEWA
WARNING
Be sure to stop the machine before making
any setting changes to the multi-function
display.
The multi-function display is equipped with the
following:
BASIC MODE:
• Speedometer
•Clock
• Two tripmeters (which shows the distance
that has been traveled since it was last set to
zero)
RACE MODE:
• Timer (which shows the time that has been
accumulated since the start of timer measure-
ment)
• Tripmeter (which shows the accumulated
travel distance in timer measurement)
• Change tripmeter digits (capable of change to
any given ones)
EAS2GBB043DESCRIPTION
Operation buttons:
1. Select button “SLCT 1”
2. Select button “SLCT 2”
3. Reset button “RST”
Screen display:
4. Tripmeter indicator
5. Tripmeter indicator
6. Timer indicator
7. Clock/Timer
8. Speedometer
9. Odometer/Tripmeter
TIP
The operation buttons can be pushed in the fol-
lowing two manners:
Short push: Push the button. ( )
Long push: Push the button for 2 seconds or
more. ( )
EAS2GBB044BASIC MODE
Changing speedometer display (for U.K.)
1. Push the “SLCT2” button for 2 seconds or
more to change the speedometer units. The
speedometer display will change in the fol-
lowing order:
MPH km/h MPH.
Setting the time
1. Push the “SLCT1” button for 2 seconds or
more to enter the time setting mode.
2. Push the “RST” button to change the display
for time indication. The display will change in
the following order:
HourMinuteSecondHour.
TIP
The digits capable of setting go on flashing.
MULTI-FUNCTION DISPLAY
1-23
3. Push the “SLCT1” button (plus) or “SLCT2”
button (minus) and change the time. A long
push on the button will fast-forward the time.
4. To end the setting, push the “RST” button for
2 seconds or more.
TIP
• In a 30-second absence of button operation,
the setting will come to an end with the indi-
cated time.
• To reset the seconds, push the “SLCT1” but-
ton or “SLCT2” button.
Changing odometer and tripmeter A/B
(TRIP A/B)
TIP
• The odometer will lock at 99999.
• The tripmeter will reset and continue counting
after 999.9 is reached.
1. Push the “SLCT2” button to change the trip-
meter display. The display will change in the
following order:
OdometerTRIP ATRIP BTRIP A
Odometer.
TIP
To reset the digits, select the tripmeter involved
and push the “RST” button for 2 seconds or
more.
EAS2GBB045CHANGEOVER TO BASIC MODE/RACE
MODE
TIP
• Measurement using the timer function can be
made in RACE MODE.
• Indicator will light up as an identifier that
shows RACE MODE has been selected.
• RACE MODE cannot display the functions as
in BASIC MODE.
• Changeover to RACE MODE forces the digits
for tripmeter A (TRIP A) in BASIC MODE to be
reset.
Changeover from BASIC MODE to RACE
MODE
1. Push the “SLCT1” button and “SLCT2” but-
ton for 2 seconds or more at the same time
to change over to RACE MODE.
TIP
Changeover to RACE MODE will put manual
start measurement on standby causing and
to flash. (For manual start, refer to “Putting
measurement on standby” in “RACE MODE”.)
MULTI-FUNCTION DISPLAY
1-24
Returning to BASIC MODE from RACE
MODE
TIP
It is possible to return to BASIC MODE with tim-
er measurement at a stop.
1. Check that the timer is not in operation. If the
timer is in operation, stop the timer by push-
ing the “SLCT1” button and “SLCT2” button
at the same time.
2. Push the “SLCT1” button and “SLCT2” but-
ton for 2 seconds or more at the same time
to change over to BASIC MODE.
EAS2GBB046RACE MODE
Putting measurement on standby
TIP
Starting measurement consists of the following
two starts, either of which can be selected.
• Manual start
Starting measurement by the rider himself op-
erating the button. (A long push on the
“SLCT2” button will put measurement on
standby.)
• Auto start
Starting timer measurement automatically on
detection of the movement of the machine. (A
long push on the “SLCT1” button will put mea-
surement on standby.)Manual start
TIP
Initial setting at changeover to RACE MODE
will remain for manual start.
1. Check that changeover to RACE MODE has
been made. (Refer to “Changeover from BA-
SIC MODE to RACE MODE”.)
TIP
When the machine is made ready for a run by
manual start, and will start flashing.
2. Start timer measurement by pushing the
“RST” button.
3. When stopping timer measurement, pushing
the “SLCT1” button and “SLCT2” button at
the same time.
TIP
If the machine is run while timer measurement
is not made, no change will occur to the digit in
tripmeter A (TRIP A).
4. To resume the measurement, again push
the “SLCT1” button and “SLCT2” button at
the same time.
Auto start
1. Check that changeover has been made to
RACE MODE. (Refer to “Changeover from
BASIC MODE to RACE MODE”.)
2. Make the machine ready for a run by push-
ing the “SLCT1” button for 2 seconds or
more.
TIP
When the measurement is made ready for a
run by auto start, and will start flashing.
Timer display will turn on scrolling from left to
right.
ENGINE SPECIFICATIONS
2-2
EAS2GBB062
ENGINE SPECIFICATIONS
Engine
Engine type Liquid cooled 4-stroke, DOHC
Displacement 250 cm
3
Number of cylinders Single cylinder
Bore stroke 77.0 53.6 mm (3.03 2.11 in)
Compression ratio 13.5:1
Starting system Electric starter and kickstarter
Fuel
Recommended fuel Premium unleaded gasoline only
Fuel tank capacity 7.5 L (2.0 US gal, 1.7 Imp.gal)
Fuel reserve amount 2.1 L (0.55 US gal, 0.46 lmp.gal)
Engine oil
Lubrication system Wet sump
Recommended brand YAMALUBE
Type SAE 10W-40, SAE 10W-50, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade API service SG type or higher, JASO standard
MA
Engine oil quantity
Quantity (disassembled) 1.10 L (1.16 US qt, 0.97 Imp.qt)
Oil change 0.83 L (0.88 US qt, 0.73 Imp.qt)
With oil filter removal 0.85 L (0.90 US qt, 0.75 Imp.qt)
Oil filter
Oil filter type Paper
Bypass valve opening pressure 40.0–80.0 kPa (0.40–0.80 kgf/cm
2,
5.8–11.6 psi)
Oil pump
Oil pump type Trochoid
Inner-rotor-to-outer-rotor-tip clearance 0.000–0.150 mm (0.0000–0.0059 in)
Limit 0.23 mm (0.0091 in)
Outer-rotor-to-oil-pump-housing clearance 0.13–0.18 mm (0.0051–0.0071 in)
Limit 0.25 mm (0.0098 in)
Oil-pump-housing-to-inner-and-outer-rotor
clearance 0.06–0.11 mm (0.0024–0.0043 in)
Limit 0.18 mm (0.0071 in)
Cooling system
Radiator (including all routes) 1.00 L (1.06 US qt, 0.88 Imp.qt)
Radiator capacity 0.56 L (0.59 US qt, 0.49 Imp.qt)
Radiator cap valve opening pressure 107.9–137.3 kPa (1.08–1.37 kg/cm
2,
15.6–19.9 psi)
Radiator core
Width 112.6 mm (4.43 in)
Height 235.0 mm (9.25 in)
Depth 28.0 mm (1.10 in)
Water pump
Water pump type Single suction centrifugal pump
Spark plug(s)
Manufacturer/model NGK/LMAR8G
Spark plug gap 0.7–0.8 mm (0.028–0.031 in)
ENGINE SPECIFICATIONS
2-5
Clutch
Clutch type Wet, multiple-disc
Clutch release method Inner push, cam push
Clutch lever free play 7.0–12.0 mm (0.28–0.47 in)
Friction plate 1 thickness 2.90–3.10 mm (0.114–0.122 in)
Wear limit 2.85 mm (0.112 in)
Plate quantity 4 pcs
Friction plate 2 thickness 2.90–3.10 mm (0.114–0.122 in)
Wear limit 2.85 mm (0.112 in)
Plate quantity 5 pcs
Clutch plate thickness 1.10–1.30 mm (0.043–0.051 in)
Plate quantity 8 pcs
Warpage limit 0.10 mm (0.004 in)
Clutch spring free length 47.80 mm (1.88 in)
Limit 45.41 mm (1.79 in)
Spring quantity 5 pcs
Push rod bending limit 0.30 mm (0.012 in)
Transmission
Transmission type Constant mesh 6-speed
Primary reduction system Spur gear
Primary reduction ratio 3.353 (57/17)
Final drive Chain
Secondary reduction ratio 3.846 (50/13)
Operation Left foot operation
Gear ratio
1st 2.385 (31/13)
2nd 1.813 (29/16)
3rd 1.444 (26/18)
4th 1.143 (24/21)
5th 0.957 (22/23)
6th 0.815 (22/27)
Main axle runout limit 0.08 mm (0.0032 in)
Drive axle runout limit 0.08 mm (0.0032 in)
Shifting mechanism
Shift mechanism type Shift drum and guide bar
Shift fork guide bar bending limit 0.050 mm (0.0020 in)
Shift fork thickness 4.85 mm (0.1909 in)
Decompression device
Device type Auto decomp
Air filter
Air filter element Wet element
Air filter oil grade Yamaha foam air filter oil or other quality foam
air filter oil
Fuel pump
Pump type Electrical
Fuel injector
Model/quantity 30NA-FZ31/1
Resistance 12.0
ELECTRICAL SPECIFICATIONS
2-10
EAS2GBB064
ELECTRICAL SPECIFICATIONS
Voltage
System voltage 12 V
Ignition system
Ignition system TCI
Advancer type Digital
Ignition timing (B.T.D.C.) 10.0 ° at 2000 r/min
Engine control unit
Model/manufacturer 2GB0/YAMAHA (USA) (CAN)
2GB1/YAMAHA (EUR) (AUS) (NZL) (ZAF)
Ignition coil
Minimum ignition spark gap 6.0 mm (0.24 in)
Primary coil resistance 2.16–2.64
Secondary coil resistance 8.64–12.96 k
Spark plug cap
Resistance 7.50–12.50 k
Lean angle sensor output voltage
Operating angle 45 °
Output voltage up to operating angle 0.4–1.4 V
Output voltage over operating angle 3.7–4.4 V
AC magneto
Standard output 14.0 V, 160 W at 5000 r/min
Stator coil resistance 0.528–0.792 (W–W)
Rectifier/regulator
Regulator type Three-phase
Regulated voltage (DC) 14.1–14.9 V
Rectifier capacity (DC) 35.0 A
Battery
Model YTZ7S (F)
Voltage, capacity 12 V, 6.0 Ah (10 HR)
Specific gravity 1.31
Manufacturer GS YUASA
Ten hour rate charging current 0.60 A
Headlight
Bulb type Halogen bulb
Bulb voltage, wattage quantity
Headlight HS1, 35.0 W/35.0 W 1
Tail/brake light LED
Meter lighting EL (Electroluminescent)
Indicator light
Fuel level warning light 12 V, 1.7 W 1
Engine trouble warning light 12 V, 1.7 W 1
Electric starting system
System type Constant mesh
FUEL INJECTION SYSTEM
9-32
EAS2GBB376YAMAHA DIAGNOSTIC TOOL
This model uses the Yamaha diagnostic tool to identify malfunctions.
For information about using the Yamaha diagnostic tool, refer to the operation manual that is included
with the tool.
FEATURES OF THE YAMAHA DIAGNOSTIC TOOL
A diagnosis can be made more quickly than traditional methods with the Yamaha diagnostic tool.
Using this software, ECU and sensor data, as well as fault diagnosis, vehicle maintenance, and any
necessary information can be recorded and displayed on your computer screen through a USB
adapter connected to the computer interface with a communication cable connected to the vehicle’s
ECU.
Data obtained in various functions can be saved as vehicle history, and can be accumulated.
FUNCTIONS OF THE YAMAHA DIAGNOSTIC TOOL
However, the diagnostic tool cannot be used to freely change the basic vehicle functions, such as
adjusting the ignition timing.
CONNECTING THE YAMAHA DIAGNOSTIC TOOL
1. Remove the coupler for connecting setting tool.Yamaha diagnostic tool
90890-03231
Yamaha diagnostic tool (US)
90890-03234
Fault diagnosis mode Fault codes recorded on the ECU are read, and the con-
tents are displayed.
Function diagnostic mode Check the operation of the output value of each sensor
and actuator.
Inspection mode Determine whether each sensor or actuator is functioning
properly.
CO adjustment mode Adjust the concentration of CO admissions during idling.
Monitoring mode Displays a graph of sensor output values for actual oper-
ating conditions.
Logging mode Records and saves the sensor output value in actual driv-
ing conditions.
View log Displays the logging data.
ECU rewrite If necessary, the ECU is rewritten using the ECU rewrite
data provided by Yamaha. Ignition timing adjustment, etc.
cannot be changed from the vehicle’s original state.