Valve clearance .................................. 8-38
Brakes ................................................ 8-38
Checking the front and rear brake pads.................................................. 8-39
Checking the brake fluid level ............ 8-39
Brake fluid replacement ..................... 8-41
Checking the brake pedal .................. 8-41
Parking brake ..................................... 8-42
Brake light switch adjustment ............ 8-42
Cable inspection and lubrication........ 8-42
Brake pedal and accelerator pedal
lubrication ......................................... 8-43
Checking the stabilizer bushes .......... 8-43
Rear knuckle upper and lower pivot
lubrication (left and right) .................. 8-44
Steering shaft lubrication ................... 8-44
Wheel removal.................................... 8-45
Tire replacement ................................ 8-45
Wheel installation ............................... 8-46
Battery ................................................ 8-47
Jump-starting ..................................... 8-50
Fuse replacement............................... 8-52
Replacing a headlight bulb................. 8-54 Headlight beam adjustment ...............8-57
Tail/brake light bulb replacement .......8-57
Troubleshooting ..................................8-58
Troubleshooting charts .......................8-59
CLEANING AND STORAGE ....................9-1 Cleaning................................................9-1
Storage .................................................9-2
SPECIFICATIONS..................................10-1
CONSUMER INFORMATION ................11-1 Identification number records.............11-1
INDEX ....................................................12-1
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3-2
3
EBU31190Right view
10
9
4
118
3
4
5,6
1
7
2
1. Spark arrester
2. Passenger seat belt
3. Engine oil dipstick
4. Storage compartment
5. Battery
6. Fuses
7. Headlight
8. Coolant reservoir
9. Passenger seat
10.Fuel tank cap
11.Oil filter cartridgeU2MB7BE0.book Page 2 Thursday, March 3, 2016 11:46 AM
4-34
4
NOTICEECB02250Do not use accessories requiring more
than the stated maximum capacity. Do-
ing so may overload the circuit and cau-
se the fuse to blow.
If accessories are used without the en-
gine running, the battery may discharge.
Do not use an automotive cigarette light-
er or other accessories with a plug that
gets hot, because the jack can be dam-
aged. 1. Set the light switch to “ ”.
2. Turn the accessory off.
3. Start the engine. (See page 6-2.)
4. Open the auxiliary DC jack cap, and then
insert the accessory power plug into the
jack. 5. Turn the accessory on.
6. When the auxiliary DC jack is not being
used, cover it with the cap.
1. Auxiliary DC jack cap
2. Auxiliary DC jackMaximum rated capacity for the auxiliary DC
jack:DC 12 V, 10 A (120 W)
21
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8-52
8
disconnect the positive lead of the jump-
er cable from the charged battery and the
battery in the vehicle.
7. Install the hood.
EBU33100Fuse replacementThe main fuse, the fuel injection system fuse,
the EPS fuse, and the fuse box are located
under the hood. (See page 8-10 for hood re-
moval and installation procedures.)
1. Fuse box
2. Main fuse
3. EPS fuse
4. Fuel injection system fuse
5. Fuel injection system spare fuse
1 3
2
4
5
U2MB7BE0.book Page 52 Thursday, March 3, 2016 11:46 AM
8-53
8
If a fuse is blown, replace it as follows.1. Turn the key to “ ” (off) and turn off the
electrical circuit in question.
NOTICEECB00641To prevent accidental short-circuiting,
turn off the main switch when checking or
replacing a fuse. 2. Remove the hood. (See page 8-10 forhood removal and installation proce-
dures.)
3. Remove the blown fuse, and then install a new fuse of the specified amperage.
WARNING! Always use a fuse of the specified amperage. Never use any
material in place of the proper fuse.
Using an improper fuse can cause
damage to the electrical system and
may lead to a fire.
[EWB03440]
1. Backup fuse “BACK UP” (for clock)
2. Ignition fuse “IGNITION”
3. Four-wheel-drive motor fuse “DIFF”
4. Auxiliary DC jack fuse “TERMINAL”
5. Signaling system fuse “SIGNAL”
6. Headlight fuse “HEAD”
7. Spare fuse
8. Radiator fan motor fuse “FAN”
1
2
3
4
5
6
8
7
7
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8-54
8
4. Turn the key to “ ” (on) and turn on theelectrical circuit in question to check if
the device operates. If the fuse blows
again immediately, have a Yamaha dealer
check the electrical system.
5. Install the hood.EBU32670Replacing a headlight bulbIf a headlight bulb burns out, replace it as fol-
lows. 1. Remove the cover at the rear of the head- light by pulling it off.
Specified fuses:Main fuse:40.0 A
Fuel injection system fuse: 10.0 A
Headlight fuse: 15.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Signaling system fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A
Radiator fan motor fuse: 25.0 A
Backup fuse: 10.0 A
EPS fuse: 40.0 A
1. Cover at the rear of the headlight
1
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10-5
10
Parking brake indicator light:LED
On-Command four-wheel-drive/differential gear lock
indicator: LCD
High-range indicator light: LED
Low-range indicator light:
LED
Differential gear lock indicator light: LED
EPS warning light: LED
Helmet/Seat belt indicator light:
14 V, 0.85 W × 2Fuses:Main fuse:
40.0 A
Fuel injection system fuse:
10.0 A
EPS fuse: 40.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse:
10.0 A Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 25.0 A
EBU33221For Europe only
The figures quoted are emission levels and
are not necessarily safe working levels. Whilst
there is a correlation between the emission
and exposure levels, this cannot be used reli-
ably to determine whether or not further pre-
cautions are required. Factors that influence
the actual level of exposure of work-force in-
clude the characteristics of the work room,
the other sources of noise, etc. i.e. the num-
ber of machines and other adjacent process-
es, and the length of time for which an
operator is exposed to the noise. Also the
permissible exposure level can vary from
country. This information, however, will en-
able the user of the machine to make a better
evaluation of the hazard and risk.
U2MB7BE0.book Page 5 Thursday, March 3, 2016 11:46 AM
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12
INDEX
AAccelerator pedal ......................................................... 4-13
Accelerator pedal, Pre-operation check ........................ 5-6
Air filter case/air duct check hose, cleaning ................ 8-36
Air filter element, cleaning ........................................... 8-32
Auxiliary DC jack .......................................................... 4-33
Axle boots .................................................................... 8-29BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-47
Brake fluid level, checking ........................................... 8-39
Brake fluid, replacing ................................................... 8-41
Brake light switch, adjusting ........................................ 8-42
Brake pedal .................................................................. 4-13
Brake pedal and accelerator pedal, lubrication ........... 8-43
Brake pedal, checking ................................................. 8-41
Brakes, Periodic maintenance ..................................... 8-38
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-42
Cargo bed .................................................................... 4-21
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-24
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4
Cup holders ................................................................. 4-20DDifferential gear oil, Periodic maintenance .................. 8-22 Differential gear, Pre-operation check ........................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever ......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3
EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic
maintenance .............................................................. 8-14
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-20
Final gear, Pre-operation check .................................... 5-6
Fittings and fasteners, Pre-operation check ................. 5-7
Front and rear brake pads, checking .......................... 8-39
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-15
Fuse, replacing ............................................................ 8-52GGlove compartment ..................................................... 4-18HHeadlight beam, adjusting ........................................... 8-57
Headlight bulb, replacing ............................................. 8-54
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12IIdentification number records ...................................... 11-1
U2MB7BE0.book Page 1 Thursday, March 3, 2016 11:46 AM