2017 YAMAHA TRICITY transmission

Table of contents
Safety information............................1-1
Further safe-riding points ................1-6
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Main switch/steering lock ...............3-1
Keyhole shutter ...............................3-2
Indicator lights and warning
lights ............................................3-3
Multi-function meter unit .................3-5
Handlebar switches.........................3-9
Front brake lever ...........................3-10
Rear brake lever ............................3-10
ABS (for ABS models) ...................3-11
Fuel tank cap.................................3-12
Fuel................................................3-12
Fuel tank overflow hose ................3-14
Catalytic converter ........................3-14
Seat ...............................................3-15
Passenger footrest ........................3-15
Storage compartment ...................3-16
Accessory box...............................3-17
Luggage hook ...............................3-18
Sidestand ......................................3-18
Ignition circuit cut-off system........3-19
Auxiliary DC jack ..........................3-21
Auxiliary DC connector .................3-22
For your safety – pre-operation
checks...............................................4-1
Operation and important riding
points.................................................5-1
Starting the engine ..........................5-1
Starting off.......................................5-2
Acceleration and deceleration.........5-3
Braking ............................................5-3
Tips for reducing fuel
consumption ................................5-4
Engine break-in ...............................5-4
Parking ............................................5-5Periodic maintenance and
adjustment........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system.............. 6-3
General maintenance and
lubrication chart........................... 6-4
Removing and installing the
panel ............................................ 6-7
Checking the spark plug ................. 6-8
Engine oil and oil strainer................ 6-9
Final transmission oil .................... 6-11
Coolant ......................................... 6-12
Air filter and V-belt case air filter
elements .................................... 6-14
Checking the throttle grip
free play ..................................... 6-16
Valve clearance ............................. 6-17
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Checking the front brake lever
free play ..................................... 6-20
Checking the rear brake lever
free play ..................................... 6-20
Checking the front and rear
brake pads................................. 6-21
Checking the brake fluid level....... 6-22
Changing the brake fluid............... 6-23
Checking the V-belt ...................... 6-23
Checking and lubricating the
cables ........................................ 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Lubricating the front and rear
brake levers ............................... 6-25
Checking and lubricating the
centerstand and sidestand ........ 6-25
Checking the front fork ................. 6-26
Checking the steering ................... 6-26
Checking the wheel bearings ....... 6-27
Checking the steering tie rod........ 6-27
Checking the leaning system ........ 6-28
Battery .......................................... 6-28
Replacing the fuses ...................... 6-30
Headlight....................................... 6-31
Auxiliary lights ............................... 6-32
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Description
2-1
2
EAU63371
Left view
123 4
5 6 987
1. Luggage hook (page 3-18)
2. Passenger footrest (page 3-15)
3. Storage compartment (page 3-16)
4. Air filter element (page 6-14)
5. Final transmission oil filler cap (page 6-11)
6. Final transmission oil drain bolt (page 6-11)
7. V-belt case air filter element (page 6-14)
8. Engine oil drain bolt A (page 6-9)
9. Engine oil drain bolt B (page 6-9)
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For your safety – pre-operation checks
4-1
4
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection.3-12,
3-14
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-9
Final transmission oil• Check vehicle for oil leakage. 6-11
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage.6-12
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-21,
6-22
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-21,
6-22
Throttle grip• Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing.6-16,
6-24
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Periodic maintenance and adjustment
6-6
6
EAU72780
TIP
zEngine air filter and V-belt air filters
• This model’s engine air filter is equipped with a disposable oil-coated pa-
per element, which must not be cleaned with compressed air to avoid
damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter
elements need to be serviced more frequently when riding in unusually wet
or dusty areas.
zHydraulic brake service
• After disassembling the brake master cylinders and calipers, always
change the fluid. Regularly check the brake fluid levels and fill the reser-
voirs as required.
• Every two years replace the internal components of the brake master cyl-
inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
24*Final transmission
oil• Check vehicle for oil leakage.√√√√√
• Change.√Every 12000 km (7200 mi)
25*V-belt• Replace. Every 20000 km (12000 mi)
26*Front and rear
brake switches• Check operation.√√√√√√
27*Moving parts and
cables• Lubricate.√√√√√
28*Throttle grip hous-
ing and cable• Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous-
ing and cable.√√√√√
29*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER
READING
ANNUAL CHECK
1481216
0.62.44.87.29.6
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Periodic maintenance and adjustment
6-11
6
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE
ECA11621
zIn order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
zMake sure that no foreign mate-
rial enters the crankcase.
8. Check the O-ring for damage, and
replace it if necessary.
9. Install and tighten the engine oil
filler cap.
10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
11. Turn the engine off, and then
check the oil level and correct it if
necessary.
12. Reset the oil change tripmeter and
oil change indicator “OIL
CHANGE”. (See page 3-7 for reset
procedures.)
EAU60660
Final transmission oil
The final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
vehicle. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.
1. Start the engine, warm up the final
transmission oil by riding the vehi-
cle for several minutes, and then
stop the engine.
2. Place the vehicle on the center-
stand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
4. Remove the final transmission oil
filler cap and its O-ring from the fi-
nal transmission case.
5. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.
1. Final transmission oil filler cap
2. O-ring
1
2
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Periodic maintenance and adjustment
6-12
6 6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of
the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill-
er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20071
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU40047To check the coolant level
1. Place the vehicle on the center-
stand.
TIP
zThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
zMake sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in an incorrect
reading.
2. Check the coolant level in the
coolant reservoir.
TIP
The coolant should be between the
minimum and maximum level marks.
1. Final transmission oil drain bolt
2. Gasket
Tightening torque:
Final transmission oil drain bolt:
20 N·m (2.0 kgf·m, 14 lb·ft)
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.15 L (0.16 US qt, 0.13 Imp.qt)
12
1. Coolant reservoir cap
2. Coolant reservoir
3. Maximum level mark
4. Minimum level mark
34
2
1
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Specifications
8-1
8
Dimensions:
Overall length:
1980 mm (78.0 in)
Overall width:
750 mm (29.5 in)
Overall height:
1210 mm (47.6 in)
Seat height:
780 mm (30.7 in)
Wheelbase:
1350 mm (53.1 in)
Ground clearance:
125 mm (4.92 in)
Minimum turning radius:
2.5 m (8.20 ft)
Weight:
Curb weight:
159 kg (351 lb) (MWS125-C)
164 kg (362 lb) (MWS125-A)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train:
SOHC
Number of cylinders:
Single cylinder
Displacement:
125 cm³
Bore × stroke:
52.0 × 58.7 mm (2.05 × 2.31 in)
Compression ratio:
11.2 : 1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades:
10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA or MB
Engine oil quantity:
Oil change:
0.90 L (0.95 US qt, 0.79 Imp.qt)
Final transmission oil:
Type:
Motor oil SAE 10W-30 type SE or higher or
Gear oil SAE 85W GL-3
Quantity:
0.15 L (0.16 US qt, 0.13 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
0.46 L (0.49 US qt, 0.40 Imp.qt)
Air filter:
Air filter element:
Oil-coated paper element
Fuel:
Recommended fuel:
Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
7.2 L (1.9 US gal, 1.6 Imp.gal)
Fuel injection:
Throttle body:
ID mark:
BR71 00
Spark plug(s):
Manufacturer/model:
NGK/CPR8EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:
Dry, centrifugal, shoe
Drivetrain:
Primary reduction ratio:
1.000
Final drive:
Gear
Secondary reduction ratio:
10.208 (56/16 x 35/12)
Transmission type:
V-belt automatic
Chassis:
Frame type:
Underbone
Caster angle:
20.0 °
Trail:
67 mm (2.6 in)
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10-1
10
Index
A
ABS (for ABS models) ........................... 3-11
ABS warning light (for ABS models) ....... 3-4
Acceleration and deceleration ................ 5-3
Accessory box ...................................... 3-17
Air filter and V-belt case air filter
elements ............................................. 6-14
Auxiliary DC connector ......................... 3-22
Auxiliary DC jack ................................... 3-21
Auxiliary lights ....................................... 6-32
B
Battery .................................................. 6-28
Brake fluid, changing ............................ 6-23
Brake fluid level, checking .................... 6-22
Brake lever, front .................................. 3-10
Brake lever, rear.................................... 3-10
Brake levers, lubricating ....................... 6-25
Brake/tail light ....................................... 6-32
Braking.................................................... 5-3
C
Cables, checking and lubricating ......... 6-24
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Centerstand and sidestand,
checking and lubricating .................... 6-25
Coolant ................................................. 6-12
Coolant temperature warning light ......... 3-3
D
Data recording, vehicle ........................... 9-2
Diagnostic connector.............................. 9-2
Dimmer switch ........................................ 3-9
E
Eco indicator light ................................... 3-3
Engine break-in....................................... 5-4
Engine oil and oil strainer........................ 6-9
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-3
F
Final transmission oil ............................ 6-11
Front and rear brake pads, checking.... 6-21
Front brake lever free play, checking ... 6-20
Front fork, checking .............................. 6-26
Fuel ....................................................... 3-12
Fuel consumption, tips for reducing ....... 5-4
Fuel tank cap ........................................ 3-12
Fuel tank overflow hose ........................ 3-14
Fuses, replacing.................................... 6-30
H
Handlebar switches ................................ 3-9
Headlight............................................... 6-31High beam indicator light ....................... 3-3
Horn switch ............................................ 3-9
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system............... 3-19
Indicator lights and warning lights ......... 3-3
K
Keyhole shutter ...................................... 3-2
L
Leaning system, checking .................... 6-28
License plate light bulb, replacing........ 6-33
Luggage hook ...................................... 3-18
M
Main switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-5
P
Panel, removing and installing ............... 6-7
Parking ................................................... 5-5
Part locations ......................................... 2-1
Passenger footrest ............................... 3-15
R
Rear brake lever free play, checking .... 6-20
S
Safe-riding points ................................... 1-6
Safety information .................................. 1-1
Seat ...................................................... 3-15
Sidestand ............................................. 3-18
Spark plug, checking ............................. 6-8
Specifications ......................................... 8-1
Starting off.............................................. 5-2
Starting the engine ................................. 5-1
Start switch ............................................ 3-9
Steering, checking................................ 6-26
Steering tie rod, checking .................... 6-27
Storage ................................................... 7-4
Storage compartment .......................... 3-16
T
Throttle grip and cable,
checking and lubricating .................... 6-24
Throttle grip free play, checking........... 6-16
Tires ...................................................... 6-17
Tool kit.................................................... 6-2
Troubleshooting ................................... 6-34
Troubleshooting charts ........................ 6-35
Turn signal indicator lights ..................... 3-3
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