Table of contents
Safety information............................1-1
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning
lights ............................................3-4
Multi-function meter unit .................3-7
Handlebar switches.......................3-13
Clutch lever ...................................3-14
Shift pedal .....................................3-14
Brake lever ....................................3-15
Brake pedal ...................................3-15
ABS ...............................................3-16
Fuel tank cap.................................3-17
Fuel................................................3-17
Fuel tank breather hose and
overflow hose.............................3-19
Catalytic converter ........................3-19
Seat ...............................................3-20
Helmet holding cable ....................3-21
Storage compartment ...................3-22
Windshield.....................................3-22
Adjusting the shock absorber
assembly....................................3-23
Luggage strap holders ..................3-24
Sidestand ......................................3-24
Ignition circuit cut-off system........3-25
Auxiliary DC connector .................3-27
For your safety – pre-operation
checks...............................................4-1
Operation and important riding
points.................................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3
Tips for reducing fuel
consumption ................................5-4
Engine break-in ...............................5-5
Parking ............................................5-5Periodic maintenance and
adjustment........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system.............. 6-3
General maintenance and
lubrication chart........................... 6-4
Removing and installing
cowlings ...................................... 6-7
Checking the spark plugs ............... 6-8
Canister........................................... 6-9
Engine oil and oil filter cartridge ..... 6-9
Coolant ......................................... 6-12
Replacing the air filter element
and cleaning the check hose..... 6-15
Checking the throttle grip free
play ............................................ 6-15
Valve clearance ............................. 6-16
Tires .............................................. 6-16
Cast wheels .................................. 6-19
Adjusting the clutch lever free
play ............................................ 6-19
Checking the brake lever free
play ............................................ 6-20
Brake light switches ...................... 6-21
Checking the front and rear brake
pads........................................... 6-21
Checking the brake fluid level....... 6-22
Changing the brake fluid............... 6-23
Drive chain slack ........................... 6-24
Cleaning and lubricating the drive
chain .......................................... 6-25
Checking and lubricating the
cables ........................................ 6-26
Checking and lubricating the
throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals ............... 6-27
Checking and lubricating the
brake and clutch levers ............. 6-27
Checking and lubricating the
sidestand ................................... 6-28
Lubricating the rear suspension ... 6-28
Lubricating the swingarm pivots... 6-29
Checking the front fork ................. 6-29
Checking the steering ................... 6-30
UBC6E2E0.book Page 1 Tuesday, July 10, 2018 6:26 PM
Periodic maintenance and adjustment
6-4
6
EAU71371
General maintenance and lubrication chart
NO. ITEM
1*Diagnostic system
check• Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes.√√√√√√
2*Air filter element• Replace. Every 40000 km (24000 mi)
3*Air filter case
check hose• Clean.√√√√√√
4Clutch• Check operation.
•Adjust.√√√√√
5*Front brake• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
6*Rear brake• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
7*Brake hoses• Check for cracks or damage.√√√√√
• Replace. Every 4 years
8*Brake fluid• Change. Every 2 years
9*Wheels• Check runout and for damage.
• Replace if necessary.√√√√
10*Tires• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√√
11*Wheel bearings• Check bearing for looseness or
damage.√√√√
12*Swingarm pivot
bearings• Check operation and for exces-
sive play.√√√√
• Lubricate with lithium-soap-
based grease.Every 50000 km (30000 mi)X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READINGSANNUAL CHECK
1 10203040
0.6 6 12 18 24
UBC6E2E0.book Page 4 Tuesday, July 10, 2018 6:26 PM
Periodic maintenance and adjustment
6-24
6
EAU22762
Drive chain slack
The drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU60046To check the drive chain slack
1. Place the motorcycle on the side-
stand.
TIP
When checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.
2. Shift the transmission into the
neutral position.
3. Push down on the drive chain un-
der the end of the drive chain
guard.
4. Measure distance A between the
drive chain guard and the center
of the chain as shown.
5. If distance A is incorrect, adjust it
as follows. NOTICE: Improper
drive chain slack will overload
the engine as well as other vital
parts of the motorcycle and canlead to chain slippage or break-
age. If distance A is more than
58.0 mm (2.28 in), the chain can
damage the frame, swingarm,
and other parts. To prevent this
from occurring, keep the drive
chain slack within the specified
limits.
[ECA23070]
EAU74260
To adjust the drive chain slack
Consult a Yamaha dealer before ad-
justing the drive chain slack.
1. Loosen the axle nut and the lock-
nut on each side of the swingarm.
2. To tighten the drive chain, turn the
drive chain slack adjusting bolt on
each side of the swingarm in di-
rection (a). To loosen the drive
chain, turn the adjusting bolt on
each side of the swingarm in di-
rection (b), and then push the rear
wheel forward.
1. Drive chain guide
2. Distance A
Distance A:
30.0–35.0 mm (1.18–1.38 in)
2
11. Locknut
2. Axle nut
ZAUM1426
12
UBC6E2E0.book Page 24 Tuesday, July 10, 2018 6:26 PM
Periodic maintenance and adjustment
6-25
6
TIP
Using the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.
3. Tighten the axle nut, then the lock-
nuts to their specified torques.
4. Make sure that the drive chain
pullers are in the same position,
the drive chain slack is correct,
and the drive chain moves
smoothly.
EAU23026
Cleaning and lubricating the
drive chain
The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
NOTICE
ECA10584
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.
1. Clean the drive chain with kero-
sene and a small soft brush.
NOTICE: To prevent damaging
the O-rings, do not clean the
drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they
may contain substances that
could damage the O-rings.
[ECA11112]
1. Drive chain slack adjusting bolt
1. Drive chain puller
2. Notch
3. Alignment marks
Tightening torques:
Axle nut:
150 N·m (15 kgf·m, 108 lb·ft)
Locknut:
16 N·m (1.6 kgf·m, 12 lb·ft)
ZAUM1427
(a)
(b)1
1
3
2
2
ZAUM1428
UBC6E2E0.book Page 25 Tuesday, July 10, 2018 6:26 PM
Periodic maintenance and adjustment
6-29
6
EAUM1653
Lubricating the swingarm piv-
ots
The swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23273
Checking the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
Recommended lubricant:
Lithium-soap-based grease
ZAUM1402
UBC6E2E0.book Page 29 Tuesday, July 10, 2018 6:26 PM
Specifications
8-2
8
Chassis:
Frame type:
Diamond
Caster angle:
25.0 °
Trail:
90 mm (3.5 in)
Front tire:
Type:
Tubeless
Size:
120/70 ZR 17 M/C (58W)
Manufacturer/model:
MICHELIN/PILOT ROAD 4
Rear tire:
Type:
Tubeless
Size:
180/55 ZR 17 M/C (73W)
Manufacturer/model:
MICHELIN/PILOT ROAD 4 R TL
Loading:
Maximum load:
180 kg (397 lb)
(Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measured on cold
tires):
Loading condition:
0–180 kg (0–397 lb)
Front:
225 kPa (2.25 kgf/cm², 33 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
High-speed riding:
Front:
225 kPa (2.25 kgf/cm², 33 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Front wheel:
Wheel type:
Cast wheel
Rim size:
17M/C x MT3.50
Rear wheel:
Wheel type:
Cast wheel
Rim size:
17M/C x MT5.50
Front brake:
Type:
Hydraulic dual disc brake
Operation:
Right hand operation
Specified brake fluid:
DOT 4
Rear brake:
Type:
Hydraulic single disc brake
Operation:
Right foot operation
Specified brake fluid:
DOT 4
Front suspension:
Type:
Telescopic fork
Spring:
Coil spring
Shock absorber:
Hydraulic damper
Wheel travel:
130 mm (5.1 in)
Rear suspension:
Type:
Swingarm (link suspension)
Spring:
Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel:
142 mm (5.6 in)
Electrical system:
System voltage:
12 V
Ignition system:
TCI
Charging system:
AC magneto
Battery:
Model:
YTZ10S
Voltage, capacity:
12 V, 8.6 Ah (10 HR)
Headlight:
Bulb type:
Halogen bulb
Bulb wattage × quantity:
Headlight:
H7, 55.0 W x 2
UBC6E2E0.book Page 2 Tuesday, July 10, 2018 6:26 PM
Index
10-2
10
Swingarm pivots, lubricating ................ 6-29
T
Throttle grip and cable, checking and
lubricating ........................................... 6-26
Throttle grip free play, checking ........... 6-15
Tires ...................................................... 6-16
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-38
Troubleshooting charts ......................... 6-39
Turn signal indicator lights ...................... 3-4
Turn signal light bulb, replacing............ 6-36
Turn signal switch ................................. 3-13
V
Valve clearance..................................... 6-16
Vehicle identification number ................. 9-1
W
Wheel bearings, checking..................... 6-30
Wheels .................................................. 6-19
Windshield ............................................ 3-22
UBC6E2E0.book Page 2 Tuesday, July 10, 2018 6:26 PM