2017 YAMAHA TMAX ignition

Table of contents
Safety information............................ 1-1
Further safe-riding points ................ 1-5
Description ........................................ 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
Smart key system ............................ 3-1
Smart key system ............................ 3-1
Operating range of the smart key system............. ....................... ...... 3-2
Handling of the smart key and
mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Powering on the vehicle .................. 3-7
Powering off the vehicle .................. 3-8
How to lock the steering .................. 3-9
How to lock the centerstand .......... 3-10
Storage compartment and fuel
tank access ................................ 3-10
Parking mode ................................ 3-12
Special features ................................ 4-1
Cruise control system (XP530D-A).................................. 4-1
D-mode (drive mode) (XP530-A, XP530D-A) ................. 4-3
Traction control system ................... 4-4
Instrument and control functions ... 5-1
Handlebar switches ......................... 5-1
Indicator lights and warning lights ... 5-2
Speedometer .............. ..................... 5-4
Tachometer ..................................... 5-4
Multi-function display ....................... 5-5
Front brake lever ........................... 5-17
Rear brake lever ............................ 5-18
Rear brake lock lever .................... 5-18
ABS ............................................... 5-19
Fuel tank cap ................................. 5-20
Fuel ............................................... 5-21
Fuel tank overflow hose ................ 5-22
Catalytic converter......................... 5-23
Storage compartments .................. 5-23 Windshield
(XP530E-A, XP530-A) ............... 5-25
Rear view mirrors .......................... 5-26
Shock absorber assembly............. 5-27
Auxiliary DC jack ........................... 5-28
Sidestand ...................................... 5-29
Ignition circuit cut- off system......... 5-30
For your safety – pre-operation
checks ............................................... 6-1
Operation and important riding
points ................................................. 7-1
Starting the engine .......................... 7-2
Starting off....................................... 7-3
Acceleration and deceleration......... 7-3
Braking ............................................ 7-4
Tips for reducing fuel consumption ................................ 7-5
Engine break-in ............................... 7-5
Parking ............................................ 7-6
Periodic maintenance and
adjustment ........................................ 8-1
Owner’s tool kit ............................... 8-2
Periodic maintenance chart for the emission control system .............. 8-3
General maintenance and lubrication chart ........................... 8-4
Removing and installing panels ...... 8-7
Checking the spark plugs................ 8-9
Canister......................................... 8-10
Engine oil and oil filter cartridge .... 8-10
Coolant.......................................... 8-14
Replacing the air filter element ..... 8-15
Checking the engine idling
speed ......................................... 8-16
Checking the throttle grip free play ............................................ 8-17
Valve clearance ............................ 8-17
Tires .............................................. 8-18
Cast wheels .................................. 8-20
Checking the front and rear brake lever free play .................. 8-20
Adjusting the rear brake lock
cable .......................................... 8-21
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Instrument and control functions
5-21
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14
EAU13222
Fuel
Make sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions. 1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vicin-
ity of sparks, open flames, or other
sources of ignition such as the pilot
lights of water heaters and clothes
dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank.
3. Wipe up any spilled fuel immedi- ately. NOTICE: Immediately wipe off spilled fuel with a clean, dry,
soft cloth, since fuel may deteri-
orate painted surfaces or plastic
parts.
[ECA10072]
4. Be sure to securely close the fuel
tank cap.
WARNING
EWA15152
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
ately. If gasoline spills on your skin,
wash with soap and water. If gaso-
line spills on your clothing, change
your clothes.
EAU79080
NOTICE
ECA11401
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
1. Maximum fuel level
2. Fuel tank filler tube
1 2
Recommended fuel:
Regular unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity:
15 L (4.0 US gal, 3.3 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)
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Instrument and control functions
5-29
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14
WARNING
EWA14361
To prevent electrical shock or short-
circuiting, make sure that the cap is
installed when the auxiliary DC jack
is not being used.
EAU15306
Sidestand
The sidestand is located on the left side
of the frame. Raise the sidestand or
lower it with your foot while holding the
vehicle upright.
TIP
The built-in sidestand switch is part of
the ignition circuit cut-off system, which
cuts the ignition in certain situations.
(See the following section for an expla-
nation of the ignition circuit cut-off sys-
tem.)
WARNING
EWA10242
The vehicle must not be ridden with
the sidestand down, or if the sides-
tand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly and have a
Yamaha dealer repair it if it does not
function properly.
1. Auxiliary DC jack cap
1
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Instrument and control functions
5-30
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14
EAU66771
Ignition circuit cut-off system
The ignition circuit cut-off system (com-
prising the sidestand switch and brake
light switches) has the following func-
tions.
It prevents starting when the side-
stand is up, but neither brake is ap-
plied.
It prevents starting when either
brake is applied, but the sidestand
is still down.
It cuts the running engine when the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-of f system according
to the following procedure.
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For your safety – pre-operation checks
6-2
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2
3
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5
6
7
8
9
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12
13
14
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 8-18,
8-20
Brake levers Make sure that operation is smooth.
Lubricate lever pivoting points if necessary. 8-26
Centerstand, sidestand Make sure that operation is smooth.
Lubricate pivots if necessary. 8-26
Chassis fasteners Make sure that all nuts, bol
ts and screws are properly
tightened.
Tighten if necessary. —
Instruments, lights,
signals and switches Check operation.
Correct if necessary.
—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer
check vehicle. 5-29
ITEM CHECKS PAGE
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Operation and important riding points
7-2
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EAU77082
Starting the engine
NOTICE
ECA10251
See page 7-5 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.
In order for the ignition circuit cut-off
system to enable starting, the sides-
tand must be up. (See page 5-30.) 1. With the smart key turned on, ap- proach the vehicle.
2. Push the “ON/ ” switch.
Upon authentication of the smart
key, the beeper will sound twice
and the centerstand and steering
locks (if applied) will be released.
All indicator and warning lights
should come on briefly and then go
off.
The ABS warning light should
come on when the power of the ve-
hicle is turned on, and go off once
the vehicle reaches a traveling
speed of 10 km/h (6 mi/h) or high-
er.
NOTICE
ECA22510
If a warning or indicator light does
not work as described above, see
page 5-2 for the corresponding warning and indicator light circuit
check.
3. Close the throttle completely.
4. Start the engine by pushing the “ON/ ” switch while applying the
front or rear brake.
If the engine does not start within 5
seconds of pressing the “ON/ ”
switch, wait 10 seconds before
pressing the switch again to allow
the battery voltage to restore.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine is
cold!
1. “ON/ ” switch
1
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Periodic maintenance and adjustment
8-31
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14
(XP530E-A, XP530-A)
(XP530D-A)
(XP530D-A)
1. Spare fuse
2. Seat lock fuse
3. Signaling system fuse
4. Ignition fuse
5. Taillight fuse
6. Radiator fan motor fuse
7. Fuel injection system fuse
8. Backup fuse
1. Spare fuse
2. Windshield motor fuse
3. Signaling system fuse
4. Ignition fuse
5. Taillight fuse
6. Radiator fan motor fuse
7. Fuel injection system fuse
8. Backup fuse
1
34568
12
7
1
34568
12
7
1. Brake light fuse
2. Cruise control fuse
3. Spare fuse
3
1
2
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Periodic maintenance and adjustment
8-32
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13
14 3. Turn the vehicle power on and turn
on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAU77161
Vehicle lights
Except for the front turn signal lights
and license plate light, this model is
equipped with LED lighting. If a light
does not come on, check the fuses and
then have a Yamaha dealer check the
vehicle.
If a front turn signal light or license plate
light does not come, check and replace
the bulb. (See page 8-33 or 8-33.)
NOTICE
ECA16581
Do not affix any type of tinted film or
stickers to the headlight lens.
Specified fuses:Main fuse:
40.0 A
Headlight fuse: 7.5 A
Taillight fuse: 7.5 A
Brake light fuse:
1.0 A (XP530D-A)
Signaling system fuse: 7.5 A
Ignition fuse: 7.5 A
Windshield motor fuse:
20.0 A (XP530D-A)
Radiator fan motor fuse: 15.0 A
Fuel injection system fuse: 7.5 A
ABS control unit fuse:
7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
15.0 A
Cruise control fuse: 1.0 A (XP530D-A)
Backup fuse: 15.0 A
Electronic thrott le valve fuse:
7.5 A
Auxiliary DC jack fuse: 2.0 A
Seat lock fuse: 7.5 A (XP530-A, XP530E-A)
1. Headlight
2. Auxiliary light
1
21
2
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