Periodic maintenance and adjustment
8-7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU18773
Removing and installing
panels
The panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.
EAU77481
Panel A
To remove the panel
1. Remove the screws. 2. Release the sides of the panel by
pulling its upper left and right sides
to unhook them as shown.
3. Remove the panel as shown.
To install the panel
1. Insert the tabs on the upper left and right sides of the panel.
2. Align the center and lower projec- tions and then push the panel into
its original position.
1. Panel A
2. Panel B
3. Panel C
1. Screw
12 3
1
1
1. Screw
1. Panel A
1
1
BV1-28199-E0.book 7 ページ 2016年12月19日 月曜日 午前11時25分
Periodic maintenance and adjustment
8-30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU77694
Replacing the fuses
The main fuse box and the fuse box,
which contains the fuses for the individ-
ual circuits, are located under panel A.
(See page 8-7.)
If a fuse is blown, replace it as follows. 1. Turn the vehicle power off.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
(XP530E-A, XP530-A)
(XP530D-A) (XP530E-A, XP530-A)
(XP530D-A)
1. Main fuse box cover
2. Main fuse
3. Spare main fuse
1. Main fuse box cover
2. Main fuse
3. Spare main fuse
3
1 2
3
1 2
1. ABS control unit fuse
2. Auxiliary DC jack fuse
3. Headlight fuse
4. Spare fuse
5. ABS solenoid fuse
6. ABS motor fuse
7. Electronic throttle valve fuse
1. ABS control unit fuse
2. Auxiliary DC jack fuse
3. Headlight fuse
4. Spare fuse
5. ABS solenoid fuse
6. ABS motor fuse
7. Electronic throttle valve fuse
4
765 123
4
765 123
BV1-28199-E0.book 30 ページ 2016年12月19日 月曜日 午前11時25分
Periodic maintenance and adjustment
8-32
1
2
3
4
5
6
7
8
9
10
11
12
13
14 3. Turn the vehicle power on and turn
on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAU77161
Vehicle lights
Except for the front turn signal lights
and license plate light, this model is
equipped with LED lighting. If a light
does not come on, check the fuses and
then have a Yamaha dealer check the
vehicle.
If a front turn signal light or license plate
light does not come, check and replace
the bulb. (See page 8-33 or 8-33.)
NOTICE
ECA16581
Do not affix any type of tinted film or
stickers to the headlight lens.
Specified fuses:Main fuse:
40.0 A
Headlight fuse: 7.5 A
Taillight fuse: 7.5 A
Brake light fuse:
1.0 A (XP530D-A)
Signaling system fuse: 7.5 A
Ignition fuse: 7.5 A
Windshield motor fuse:
20.0 A (XP530D-A)
Radiator fan motor fuse: 15.0 A
Fuel injection system fuse: 7.5 A
ABS control unit fuse:
7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
15.0 A
Cruise control fuse: 1.0 A (XP530D-A)
Backup fuse: 15.0 A
Electronic thrott le valve fuse:
7.5 A
Auxiliary DC jack fuse: 2.0 A
Seat lock fuse: 7.5 A (XP530-A, XP530E-A)
1. Headlight
2. Auxiliary light
1
21
2
BV1-28199-E0.book 32 ページ 2016年12月19日 月曜日 午前11時25分
Scooter care and storage
9-3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Cleaning the windshield
Avoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent. Clean the windshield with
a cloth or sponge dampened with a mild
detergent, and then wash it off thor-
oughly with water. For additional clean-
ing, use Yamaha Windshield Cleaner
or another high-quality windshield
cleaner. Some cleaning compounds for
plastics may leave scratches on the
windshield. Before using such clean-
ers, test an area of the windshield
which does not affect your visibility and
which cannot be easily recognized.
After cleaning
1. Dry the scooter with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be- fore storing or covering it.
WARNING
EWA10943
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.
Before operating the scooter
test its braking performance
and cornering behavior.
NOTICE
ECA10801
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP
Consult a Yamaha dealer for ad-
vice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
BV1-28199-E0.book 3 ページ 2016年12月19日 月曜日 午前11時25分
Specifications
10-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Front tire:
Type:Tubeless
Size: 120/70R15M/C(56H)
Manufacturer/model:
BRIDGESTONE/BATTLAXSCF (XP530-A,
XP530E-A)
DUNLOP/ROADSMART3 (XP530D-A)
Rear tire:
Type:Tubeless
Size: 160/60R15M/C(67H)
Manufacturer/model: BRIDGESTONE/BATTLAXSCR (XP530-
A, XP530E-A)
DUNLOP/ROADSMART3 (XP530D-A)
Loading:
Maximum load:199 kg (439 lb) (XP530D-A)
202 kg (445 lb) (XP530-A, XP530E-A)
* (Total weight of rider, passenger, cargo and accessories)
Tire air pressure (measured on cold
tires):
1 person:Front:225 kPa (2.25 kgf/cm
2, 33 psi)
Rear: 250 kPa (2.50 kgf/cm
2, 36 psi)
2 persons:
Front:225 kPa (2.25 kgf/cm
2, 33 psi)
Rear:
280 kPa (2.80 kgf/cm
2, 41 psi)
Front wheel:
Wheel type: Cast wheel
Rim size: 15M/C x MT3.5
Rear wheel:
Wheel type:
Cast wheel
Rim size: 15M/C x MT4.5
Front brake:
Type:
Hydraulic dual disc brake Specified brake fluid:
DOT 4
Rear brake:
Type:Hydraulic single disc brake
Specified brake fluid:
DOT 4
Front suspension:
Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 120 mm (4.7 in)
Rear suspension:
Type:Swingarm
Spring: Coil spring
Shock absorber:
Gas-hydraulic damper
Wheel travel: 117 mm (4.6 in)
Electrical system:
System voltage:
12 V
Ignition system: TCI
Charging system: AC magneto
Battery:
Model:YTZ12S
Voltage, capacity: 12 V, 11.0 Ah (10 HR)
Bulb wattage:
Headlight:LED
Brake/tail light:
LED
Front turn signal light: 21.0 W
Rear turn signal light: 21.0 W
Auxiliary light:
LED
License plate light: 5.0 W
BV1-28199-E0.book 2 ページ 2016年12月19日 月曜日 午前11時25分
Specifications
10-3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Meter lighting:LED
High beam indicator light: LED
Turn signal indicator light: LED
Engine trouble warning light:
LED
ABS warning light: LED
Cruise control “SET” indicator light: LED (XP530D-A)
Cruise control “ON” indicator light:
LED (XP530D-A)
Smart key system indicator light: LED
Traction control system indicator/warning
light: LED
Fuse(s):
Main fuse:
40.0 A
Headlight fuse: 7.5 A
Taillight fuse: 7.5 A
Brake light fuse:
1.0 A (XP530D-A)
Signaling system fuse: 7.5 A
Ignition fuse: 7.5 A
Radiator fan motor fuse:
15.0 A
Fuel injection system fuse: 7.5 A
ABS control unit fuse: 7.5 A
ABS motor fuse:
30.0 A
ABS solenoid fuse: 15.0 A
Cruise control fuse:
1.0 A (XP530D-A)
Auxiliary DC jack fuse: 2.0 A
Backup fuse: 15.0 A
Windshield motor fuse:
20.0 A (XP530D-A) Electronic throttle valve fuse:
7.5 A
BV1-28199-E0.book 3 ページ 2016年12月19日 月曜日 午前11時25分
12-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Index
A
ABS .......................................................5-19
ABS warning light ....................................5-3
Acceleration and deceleration .................7-3
Air filter element, replacing ....................8-15
Auxiliary DC jack ...................................5-28
B
Battery ...................................................8-28
Brake fluid, changing .............................8-24
Brake fluid level, checking .....................8-23
Brake lever, front ...................................5-17
Brake lever, rear ....................................5-18
Brake levers, lubricating ........................8-26
Braking ....................................................7-4
C
Cables, checking and lubricating...........8-25
Canister .................................................8-10
Care.........................................................9-1
Catalytic converter.................................5-23
Centerstand and sidestand, checking and lubricating.....................................8-26
Coolant ..................................................8-14
Cruise control indicator lights ..................5-2
Cruise control switches ...........................5-2
Cruise control system (XP530D-A) .........4-1
D
Data recording, vehicle..........................11-2
Diagnostic connector .............................11-2
Dimmer/Pass switch ................................5-1
D-mode (drive mode)
(XP530-A, XP530D-A) ..........................4-3
Drive belt slack ......................................8-24
Drive mode switch ...................................5-2
E
Emergency mode ..................................8-37
Engine break-in .......................................7-5
Engine idling speed, checking ...............8-16
Engine oil and oil filter cartridge ............8-10
Engine serial number ............................11-1
Engine stop switch ..................................5-1
Engine trouble warning light ....................5-2
F
Front and rear brake lever free play, checking ..............................................8-20
Front and rear brake pads, checking.....8-22
Front fork, checking ...............................8-27
Fuel .......................................................5-21
Fuel consumption, tips for reducing ........7-5
Fuel tank cap .........................................5-20
Fuel tank overflow hose ........................5-22 Fuses, replacing.................................... 8-30
H
Handlebar switches................................. 5-1
Hazard switch ......................................... 5-1
High beam indicator light ........................ 5-2
Horn switch ............................................. 5-1
How to lock the centerstand.................. 3-10
How to lock the steering.......................... 3-9
I
Identification numbers ........................... 11-1
Ignition circuit cut-off system................. 5-30
Indicator lights and warning lights ........... 5-2
K
Key, handling of smart and mechanical
key ........................................................ 3-3
L
License plate light bulb, replacing ......... 8-33
M
Maintenance and lubrication, periodic .... 8-4
Maintenance, emission control system ... 8-3
Matte color, caution................................. 9-1
Menu switch ............................................ 5-2
Model label............................................ 11-1
Multi-function display .............................. 5-5
O
ON/Start switch ....................................... 5-1
Operating range of the smart key system .................................................. 3-2
P
Panels, removing and installing .............. 8-7
Parking .................................................... 7-6
Parking mode ........................................ 3-12
Part locations .......................................... 2-1
Powering off the vehicle .......................... 3-8
Powering on the vehicle .......................... 3-7
R
Rear brake lock cable, adjusting ........... 8-21
Rear brake lock, checking..................... 8-22
Rear brake lock lever ............................ 5-18
Rear view mirrors .................................. 5-26
S
Safe-riding points .................................... 1-5
Safety information ................................... 1-1
Select switch ........................................... 5-2
Shock absorber assembly..................... 5-27
Sidestand .............................................. 5-29
Smart key ................................................ 3-5
Smart key battery, replacing ................... 3-6
Smart key system ................................... 3-1
Smart key system indicator light ............. 5-3
BV1-28199-E0.book 1 ページ 2016年12月19日 月曜日 午前11時25分