Table of contents
Safety information ............................1-1
Further safe-riding points ................1-5
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Main switch/steering lock ...............3-1
Keyhole shutter ...............................3-2
Indicator lights and warning lights ............................................3-3
Multi-function meter unit .................3-4
Handlebar switches.........................3-9
Front brake lever ...........................3-10
Rear brake lever ............................3-11
ABS ...............................................3-11
Fuel tank cap.................................3-12
Fuel................................................3-13
Fuel tank overflow hose ................3-15
Catalytic converter ........................3-15
Seat ...............................................3-16
Storage compartments .................3-16
Sidestand ......................................3-17
Ignition circuit cut-off system........3-18
For your safety – pre-operation
checks ...............................................4-1
Operation an d important ri din g
points .................................................5-1
Starting the engine ..........................5-1
Starting off.......................................5-2
Acceleration and deceleration.........5-3
Braking ............................................5-3
Tips for reducing fuel consumption ................................5-4
Engine break-in ...............................5-4
Parking ............................................5-5
Perio dic maintenance an d
a d justment ........................................6-1
Owner’s tool kit ...............................6-2
Periodic maintenance chart for the emission control system ........6-3 General maintenance and
lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plug ................. 6-9
Engine oil and oil strainer.............. 6-10
Final transmission oil .................... 6-12
Coolant ......................................... 6-13
Air filter and V-belt case air filter elements ............................ 6-17
Checking the throttle grip free play ..................................... 6-19
Valve clearance ............................. 6-20
Tires .............................................. 6-20
Cast wheels .................................. 6-22
Checking the front and rear brake lever free play .................. 6-23
Checking the front and rear
brake pads................................. 6-24
Checking the brake fluid level....... 6-25
Changing the brake fluid............... 6-26
Checking the V-belt ...................... 6-26
Checking and lubricating the cables ........................................ 6-27
Checking and lubricating the throttle grip and cable ............... 6-27
Lubricating the front and rear
brake levers ............................... 6-28
Checking and lubricating the centerstand and sidestand ........ 6-28
Checking the front fork ................. 6-29
Checking the steering ................... 6-29
Checking the wheel bearings ....... 6-30
Battery .......................................... 6-30
Replacing the fuses ...................... 6-32
Headlight....................................... 6-33
Replacing an auxiliary light bulb ... 6-34
Brake light ..................................... 6-35
Replacing the taillight bulb ........... 6-35
Replacing a front turn signal light bulb .................................... 6-37
Replacing a rear turn signal
light bulb .................................... 6-38
Troubleshooting ............................ 6-39
Troubleshooting charts ................. 6-40
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM
Instrument and control functions
3-1
3
EAUN0264
Main switch/steerin g lock
The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
main switch positions are described
below.
TIP
The main switch/steering lock is
equipped with a keyhole shutter. (See
page 3-2 for keyhole shutter opening
and closing procedures.)
EAU60600ON
All electrical circuits are supplied with
power; the meter lighting, taillight and
auxiliary lights come on, and the en-
gine can be started. The key cannot be
removed.
TIP
The headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF”,
even if the engine stalls.
EAU10662OFF
All electrical systems are off. The key
can be removed.
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is movin g.
Otherwise the electrical systems will
b e switche d off, which may result in
loss of control or an acci dent.
EAU1068BLOCK
The steering is locked and all electrical
systems are off. The key can be re-
moved.
To lock the steering
1. Turn the handlebars all the way to
the left.
2. With the key in the “OFF” position, push the key in and turn it to
“LOCK”.
3. Remove the key.
TIP
If the steering will not lock, try turning
the handlebars back to the right slight-
ly.
ON
OFF
LOCK
1. Push.
2. Turn.
12
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM
Periodic maintenance an d a djustment
6-34
6
EAU67290
Replacin g an auxiliary lig ht
b ul b
This model is equipped with two auxil-
iary lights. If an auxiliary light bulb
burns out, replace it as follows.
1. Remove the windshield by remov- ing the screws.
2. Remove the headlight cover by re- moving the bolts.
3. Remove the auxiliary light bulb socket (together with the bulb) by
turning the socket counterclock-
wise. 4. Remove the burnt-out bulb by
pulling it out.
5. Insert a new bulb into the socket.
6. Install the socket (together with the bulb) by turning it clockwise.
7. Install the headlight cover by in- stalling the bolts.
8. Install the windshield by installing the screws.
1. Windshield
2. Screw
1. Headlight cover
2. Bolt
22
1
2
1
1. Auxiliary light bulb socket
1. Auxiliary light bulb
1
1
UBV3E0E0.book Page 34 Monday, September 26, 2016 3:42 PM
Specifications
8-2
8
Caster angle:26.0 °
Trail: 92 mm (3.6 in)
Front tire:
Type:Tubeless
Size: 110/70-13M/C 48P
Manufacturer/model:
DUNLOP/SCOOTSMART
Rear tire:
Type: Tubeless
Size: 130/70-13M/C 57P
Manufacturer/model:
DUNLOP/SCOOTSMART
Loa din g:
Maximum load:
168 kg (370 lb)
(Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measure d on col d
tires):
1 person:
Front:150 kPa (1.50 kgf/cm², 22 psi)
Rear:
rsons:2 pe Front:
150
kPa (1.50 kgf/cm², 22 psi)
Rear:
Front wheel:
Wheel type:
Cast wheel
Rim size: 13M/C x MT3.00
Rear wheel:
Wheel type:
Cast wheel
Rim size: 13M/C x MT3.50
Front brake:
Type:
Hydraulic single disc brake
Specified brake fluid: DOT 4
Rear brake:
Type:
Hydraulic single disc brake
Specified brake fluid:
DOT 4
Front suspension:
Type:Telescopic fork
Spring:
Coil spring
Shock absorber: Hydraulic damper
Wheel travel: 100 mm (3.9 in)
Rear suspension:
Type:
Unit swing
Spring: Coil spring
Shock absorber: Hydraulic damper
Wheel travel:
90 mm (3.5 in)
Electrical system:
System voltage:12 V
Ignition system:
TCI
Charging system: AC magneto
Battery:
Model:
YTZ7V
Voltage, capacity: 12 V, 6.0 Ah (10 HR)
Bul b watta ge:
Headlight:
LED
Brake/tail light: LED/10.0 W
Front turn signal light: 10.0 W
Rear turn signal light:
10.0 W
Auxiliary light: 5.0 W
Meter lighting: LED
High beam indicator light:
LED
UBV3E0E0.book Page 2 Monday, September 26, 2016 3:42 PM
250 kPa (2.50 kgf/cm², 36 psi)
250 kPa (2.50 kgf/cm², 36 psi)
10-1
10
Index
A
ABS ....................................................... 3-11
ABS warning light ................................... 3-3
Acceleration and deceleration ................ 5-3
Air filter and V-belt case air filter
elements ............................................. 6-17
Auxiliary light bulb, replacing ................ 6-34
B
Battery .................................................. 6-30
Brake fluid, changing ............................ 6-26
Brake fluid level, checking .................... 6-25
Brake lever, front .................................. 3-10
Brake lever, rear.................................... 3-11
Brake levers, lubricating ....................... 6-28
Brake light ............................................. 6-35
Braking.................................................... 5-3
C
Cables, checking and lubricating ......... 6-27
Care ........................................................ 7-1
Catalytic converter ................................ 3-15
Centerstand and sidestand, checking and lubricating .................... 6-28
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-3
D
Data recording, vehicle ........................... 9-2
Diagnostic connector.............................. 9-2
Dimmer switch ........................................ 3-9
E
Engine break-in....................................... 5-4
Engine oil and oil strainer...................... 6-10
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-3
F
Final transmission oil ............................ 6-12
Front and rear brake lever free play, checking ............................................. 6-23
Front and rear brake pads, checking.... 6-24
Front fork, checking .............................. 6-29
Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ....... 5-4
Fuel tank cap ........................................ 3-12
Fuel tank overflow hose ........................ 3-15
Fuses, replacing.................................... 6-32
H
Handlebar switches ................................ 3-9
Headlight............................................... 6-33
High beam indicator light........................ 3-3
Horn switch ........................................... 3-10
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system............... 3-18
Indicator lights and warning lights ......... 3-3
K
Keyhole shutter ...................................... 3-2
M
Main switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4
P
Panels, removing and installing.............. 6-7
Parking ................................................... 5-5
Part locations ......................................... 2-1
S
Safe-riding points ................................... 1-5
Safety information .................................. 1-1
Seat ...................................................... 3-16
Sidestand ............................................. 3-17
Spark plug, checking ............................. 6-9
Specifications ......................................... 8-1
Starting off.............................................. 5-2
Starting the engine ................................. 5-1
Start switch .......................................... 3-10
Steering, checking................................ 6-29
Storage ................................................... 7-4
Storage compartments ........................ 3-16
T
Taillight bulb, replacing ........................ 6-35
Throttle grip and cable, checking and lubricating .................... 6-27
Throttle grip free play, checking........... 6-19
Tires ...................................................... 6-20
Tool kit.................................................... 6-2
Troubleshooting ................................... 6-39
Troubleshooting charts ........................ 6-40
Turn signal indicator lights ..................... 3-3
Turn signal light bulb (front), replacing ............................................ 6-37
Turn signal light bulb (rear), replacing ............................................ 6-38
Turn signal switch .................................. 3-9
V
Valve clearance .................................... 6-20
V-belt, checking ................................... 6-26
Vehicle identification number ................. 9-1
UBV3E0E0.book Page 1 Monday, September 26, 2016 3:42 PM