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8-47
8
Rear brake
EBU29074Adjusting the brake pedal free playThe brake pedal free play must be adjusted at the
intervals specified in the periodic maintenance
and lubrication chart.TIP
Always perform this maintenance completely in
the following order whenever adjusting the rear
brake.
Before adjusting the brake pedal free play,
check the rear brake pads for wear.
The brake pedal free play should measure 1.0–6.0
mm (0.04–0.24 in) as shown. If the free play is in-
correct, adjust it as follows.
1. Remove panel G. (See page 8-10.)
2. Loosen the locknut.
3. Turn the brake pedal free play adjusting nut in direction (a) to increase the free play, and in
direction (b) to decrease it.
1. No brake lever free play1
1. Brake pedal free play
1
U2UD61E0.book Page 47 Monday, April 25, 2016 10:55 AM
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8-48
84. Tighten the locknut.
5. After adjusting, there should be slight play at
the brake pedal cable joint as shown. If there
is no play, repeat steps 2 to 4. 6. Install the panel.
If the correct free play cannot be obtained, have a
Yamaha dealer adjust it.
TIPWhen adjusting the brake pedal free play:
Be sure not to step on the brake pedal.
Make sure the rear brake lever and brake pedal
do not move.
1. Locknut
2. Brake pedal free play adjusting nut
1. Brake pedal cable joint
2. Slight play (0.1–0.5 mm [0.004–0.02 in])
1
2
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8-50
8
WARNING
EWB02582Inspect cables frequently and replace if
damaged. Corrosion can result when the ca-
ble sheaths become damaged, and cables
can also become frayed or kinked, which
could restrict the operation of controls and
lead to an accident or injury.
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or
do not work smoothly, you could be unable
to control the ATV, which could lead to an
accident or collision. EBU24913Checking and lubricating the front and
rear brake leversThe operation of the front and rear brake levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary. Front brake lever
Rear brake lever
Recommended lubricant: Silicone greaseU2UD61E0.book Page 50 Monday, April 25, 2016 10:55 AM
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8
EBU28833Checking and lubricating the brake
pedalThe operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.TIPTo access the brake pedal pivot, remove panel G.
(See page 8-10.)
EBU24964Checking the wheel hub bearingsThe front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smooth-
ly, have a Yamaha dealer check the wheel hub
bearings.EBU25023Checking the stabilizer bushesThe stabilizer bushes must be checked for cracks
or damage at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the stabilizer bush-
es if necessary.
Recommended lubricant:
Lithium-soap-based grease
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8
EBU25553Adjusting a headlight beamNOTICEECB00691It is advisable to have a Yamaha dealer make
this adjustment. To raise a headlight beam, turn the headlight
beam adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
EBU26921Tail/brake lightThis model is equipped with an LED type of
tail/brake light.
If the tail/brake light does not come on, have a
Yamaha dealer check it.EBU25652Removing a wheel1. Place the ATV on a level surface.
2. Loosen the wheel nuts.
1. Adjusting screw (center headlight)
(b)
(a)
1
1. Adjusting screw (left and right headlights)
(b)
(a)
1
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9-1
9
EBU25861
CLEANING AND STORAGE
EBU25882CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa-
ter pressure may cause water seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach pla-
ces.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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10-4
10
Rear:27.0 kPa (0.270 kgf/cm², 4.0 psi)
Front wheel:Wheel type:
Cast wheel (YFM70GPAH, YFM70GPLH, YFM70GPSH)
Panel wheel (YFM70GPHH, YFM70GPXH)
Rim size:
12 x 6.0ATRear wheel:Wheel type:Cast wheel (YFM70GPAH, YFM70GPLH, YFM70GPSH)
Panel wheel (YFM70GPHH, YFM70GPXH)
Rim size: 12 x 7.5ATFront brake:Type:Hydraulic disc brake
Operation: Right hand operation
Specified brake fluid:
DOT 4Rear brake:Type:Hydraulic disc brake
Operation:
Left hand and right foot operation
Specified brake fluid: DOT 4Front suspension:Type:
Double wishbone Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 193 mm (7.6 in)
Rear suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel:
232 mm (9.1 in)Electrical system:Ignition system:TCI
Charging system:
AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity:
12 V, 18.0 AhHandlebar-mounted light:Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
LED
Handlebar-mounted light: 12 V, 35.0/36.5 W × 1
Tail/brake light:
LED
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12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, auxiliary jack ........................................... 4-24
Air filter element, cleaning ............................................ 8-38
Axle boots .................................................................... 8-49BBattery .......................................................................... 8-53
Brake fluid, changing ...................................................8-46
Brake fluid level, checking ........................................... 8-44
Brake lever, front .......................................................... 4-15
Brake levers, checking and lubricating ........................ 8-50
Brake pads, checking the front and rear ..................... 8-43
Brake pedal and rear brake lever ................................. 4-15
Brake pedal, checking and lubricating ........................ 8-51
Brake pedal free play, adjusting .................................. 8-47
Brakes .......................................................................... 8-43
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-49
Carrier, front ................................................................. 4-23
Carrier, rear .................................................................. 4-23
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-30
Coolant temperature warning light ................................. 4-3DDifferential gear oil ............................................... 5-3, 8-28
Drive select lever .......................................................... 4-16
Drive select lever and driving in reverse ........................ 6-2
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-21
Engine stop switch ......................................................... 4-8
Engine trouble warning light .......................................... 4-3
EPS warning light ........................................................... 4-3FFinal gear oil ......................................................... 5-3, 8-25
Four-wheel-drive/differential gear lock indicator ........... 4-4
Front and rear brake lever free play, checking ............ 8-46
Fuel ...................................................................... 4-16, 5-3
Fuel tank cap ............................................................... 4-16
Fuses, replacing ........................................................... 8-57HHandlebar switches ....................................................... 4-8
Headlight beam, adjusting ........................................... 8-61
Headlight bulb, replacing ............................................. 8-59
High-range indicator light .............................................. 4-2
Horn switch .................................................................... 4-9IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-8
Low-range indicator light ............................................... 4-2
U2UD61E0.book Page 1 Monday, April 25, 2016 10:55 AM