2017 YAMAHA GP1800 water pump

Trouble recovery
89
EJU34562
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the
possible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU42784Troubleshooting chart
Confirm the possible cause and remedy, and then refer to the applicable page.
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Ya m a h a S e -
curity SystemLock mode selected Select unlock mode
26
Engine shut-
off switchClip not in place Install clip
27
Fuse Burned out Replace fuse and
check wiring94
Battery Run down Recharge 79
Poor terminal con-
nectionsTighten as required
79
Terminal corroded Clean or replace 79
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Throttle lever Squeezed Release 27
Faulty Have serviced by
Yamaha dealer—
RiDE lever Squeezed Release 27
Faulty Have serviced by
Yamaha dealer—
Fuel Fuel tank empty Refill as soon as pos-
sible49
Stale or contaminat-
edHave serviced by
Yamaha dealer—
Fuel tank Water or dirt present Have serviced by
Yamaha dealer—
Spark plug Fouled or defective Have serviced by
Yamaha dealer—
Fuel injec-
tion systemFuel pump faulty Have serviced by
Yamaha dealer—
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Trouble recovery
92
EJU34625
Emergency proceduresEJU44590Cleaning the jet intake and impeller
WARNING
EWJ00783
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming in
contact with the rotating parts of the jet
pump.
If weeds or debris gets caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize.
NOTICE: If weeds or debris gets caught in
the jet intake, do not operate the water-
craft above trolling speed until they have
been removed.
[ECJ00654]
If there is any sign that the jet intake or impel-
ler is clogged with weeds or debris, return to
shore and check the intake and impeller. Al-ways stop the engine before beaching the
watercraft.
(1) Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches. Turn the
watercraft on its side as shown.
NOTICE: When turning the watercraft
on its side, support the bow so that
the handlebars are not bent or dam-
aged.
[ECJ02690]
(2) Remove any weeds or debris from
around the jet intake, drive shaft, impel-
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Trouble recovery
93
ler, jet pump housing, and jet thrust noz-
zle.
If debris is difficult to remove, consult a
Yamaha dealer.
EJU43472Raising the reverse gate
If the RiDE system malfunctions and the re-
verse gate remains in the lowered position,
the watercraft will not be able to move for-
ward.
After raising the reverse gate so that the wa-
tercraft can move forward, immediately re-
turn to shore and have a Yamaha dealer
service the watercraft.
To raise the reverse gate:
(1) Stop the engine and remove the clip from
the engine shut-off switch.
(2) Enter the water and move to the rear of
the watercraft.
(3) Slide the shift rod joint toward the bow,
and then disconnect the shift rod joint
from the ball joint.(4) Raise the reverse gate to the forward po-
sition.TIP:
While the shift rod is disconnected, the re-
verse gate will not move to the neutral po-
sition or reverse position even if the RiDE
lever is squeezed.
If the RiDE lever is squeezed while the shift
rod is disconnected, the watercraft will
move forward.
EJU34642Jumping the battery
If the watercraft battery has run down, the en-
gine can be started using a 12-volt booster
battery and jumper cables.
EJU34664Connecting the jumper cables
WARNING
EWJ01251
To avoid battery explosion and serious
damage to the electrical system:
Do not reverse the polarity of the jumper
cables when connecting to the batter-
ies.
Do not connect the negative (–) jumper
cable to the negative (–) terminal of the
watercraft battery.
Do not touch the positive (+) jumper ca-
ble to the negative (–) jumper cable.
1Shift rod joint
2Ball joint
12
1Reverse gate
2Forward position
1
2
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Trouble recovery
95
(2) While pushing the projection on each
lock, slide the locks outward.
(3) Remove the electrical box cover from the
electrical box and move it under the deck
beam toward the stern. NOTICE: Do not
attempt to forcefully remove the elec-
trical box cover from the watercraft.
Otherwise, the electrical box cover,
electrical system, and engine could be
damaged.
[ECJ02610]
(4) While pushing both sides of the fuse box
cover inward, pull the cover toward the
bow and remove it.
(5) When replacing the SCU fuse, remove
the screws, and then remove the fuse.
Install the spare fuse, and then tighten
the screws.
(6) When replacing a fuse other than the
SCU fuse, remove the fuse using the
fuse puller. Install a spare fuse of the
proper amperage. WARNING! Do not
1Electrical box cover
2Lock
3Projection
1Electrical box cover
2
1
233
1
1Fuse box cover
1Electronic throttle valve fuse
2Fuel pump fuse
3Main relay drive fuse
4Main fuse
5Spare fuse
6Fuse puller
7Battery fuse
8Screw
9SCU fuse (BCU fuse)
10Security system fuse
1
1
5 23 4 5 6 7
8
9
8
10
5
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96
use fuses of a different amperage than
recommended. Substitution with a
fuse that has an improper rating can
cause extensive electrical system
damage and possible fire.
[EWJ00803]
(7) Securely install the fuse box cover in its
original position.
(8) Securely install the electrical box cover in
its original position.
(9) Slide the locks to their original positions
to securely lock the electrical box cover
in place.
(10) Securely install the removable watertight
storage compartment and seats in their
original positions.
If the fuse immediately blows again, the elec-
trical system may be defective. If this occurs,
have a Yamaha dealer service the watercraft.
EJU34716Towing the watercraft
WARNING
EWJ00812
The operator of the towing boat must
keep speed to a minimum and avoid
traffic or obstacles which could be a
hazard to the operator on the water-
craft.
The towline should be long enough so
that the watercraft will not collide with
the towing boat when slowing down.
If the watercraft becomes inoperative in the
water, it can be towed to shore.
To tow the watercraft:
Use a towline that is three times the com-
bined length of the towing boat and the wa-
tercraft.
(1) Securely attach the towline to the bow
eye of the watercraft being towed.
(2) Sit astride the seat and hold on to the
handlebars in order to balance the water-
craft. NOTICE: The bow must be kept
up out of the water during towing, oth-
erwise water could flood the engine
compartment or water could flow
back into the engine, causing severe
engine damage.
[ECJ01331]
Tow the watercraft at 8 km/h (5 mph) or less.
NOTICE: Tow the watercraft at 8 km/h (5
mph) or less, otherwise water could flood
the engine compartment or water could
flow back into the engine, causing severe
engine damage.
[ECJ01322]
EJU36156
Submerged watercraft
If the watercraft is submerged or flooded with
water, drain the bilge water from the engine Fuse amperage:
Electronic throttle valve fuse:
10 A
Fuel pump fuse:
10 A
Main relay drive fuse:
10 A
Main fuse:
20 A
Battery fuse:
30 A
SCU fuse:
50 A
Security system fuse:
3 A
1Bow eye
1
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