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FOREWORD
This manual is an essential part of your
vehicle and should remain with the vehicle
when resold or otherwise transferred to a
new owner or operator. Please read this
manual carefully before operating your
new MARUTI SUZUKI and review the
manual from time to time. It contains
important information on safety, operation
and maintenance. You are invited to avail
the three Free Inspection Services as
described in the manual. Three free
inspection coupons are attached to this
manual. Please show this manual to your
dealer while you take your MARUTI
SUZUKI for any Service.
To prolong the life of your vehicle and
reduce maintenance cost, the periodic
maintenance must be carried out accord-
ing to “PERIODIC MAINTENANCE
SCHEDULE” described in “INSPECTION
AND MAINTENANCE” section of this man-
ual. It is essential for preventing trouble
and accidents to ensure your satisfaction
and safety.
Daily inspection and care as per “DAILY
INSPECTION CHECKLIST” described in
the “INSPECTION AND MAINTENANCE”
section of this manual is essential for pro-
longing the life of the vehicle and for safe
driving.
MARUTI SUZUKI INDIA LIMITED believes
in conservation and protection of Earth’s
natural resources.
To that end, we encourage every vehicle
owner to recycle, trade-in or properly dis-
pose of, as appropriate, used Engine Oil,
coolant and other fluids, batteries and
tyres etc.
MARUTI SUZUKI INDIA LIMITED
All information in this manual is based on the latest product information avail-able at the time of publication. Due toimprovements or other changes, theremay be discrepancies between informa-tion in this manual and your vehicle.MARUTI SUZUKI INDIA LIMITEDreserves the right to make productionchanges at any time, without notice andwithout incurring any obligation tomake the same or similar changes tovehicles previously built or sold.
This vehicle may not comply with stan-dards or regulations of other countries.Before attempting to register this vehi-cle in any other country, check all appli-cable regulations and make any neces-sary modifications.
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BEFORE DRIVING
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NOTE: If the power steering system does not work properly, you will feel heavier to steer butyou still will be able to steer.
NOTE: If the steering is operated, you may hear a noise. This is normal and indicates that the power steering system works properly.
Oil Pressure Light
50G051
This light comes on when the ignition switch is turned to the “ON” position, and goes out when the engine is started. Thelight will come on and remain on if there is insufficient oil pressure. If the light comes on when driving, pull off the road as soonas you can and stop the engine. Check the oil level and add oil if necessary. If there is enough oil, the lubrication sys-tem should be inspected by your MARUTI SUZUKI dealer before you drive the vehi- cle again.
Charging Light
50G052
This light comes on when the ignitionswitch is turned to the “ON” position, and goes out when the engine is started. The light will come on and remain on if there issomething wrong with the battery charging system. If the light comes on when theengine is running, the charging system should be inspected immediately by your MARUTI SUZUKI dealer.
High Engine Coolant Temperature
Warning Light (red color)
54G344
When the ignition switch is turned to the “ON” position, this light comes on briefly soyou can check that the light is working. If this light blinks while driving, it means the engine is running hot. Avoid driving condi-tions that may lead to actual overheating. If the light stays on without blinking, then the engine is overheating. Follow the instruc-tions in the “If the Engine Overheats” of “EMERGENCY SERVICE” section.
NOTICE
• If you operate the engine with thislight on, severe engine damage can result.• Do not rely on the Oil PressureLight to indicate the need to addoil. Be sure to periodically check the engine oil level.
NOTICE
Continuing to drive the vehicle whenengine overheating is indicated can result in severe engine damage.
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BEFORE DRIVING
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NOTE: If the security system indicator blinks whenthe ignition switch is in the “ON” position, there may be something wrong with the security system. Ask your MARUTI SUZUKI dealer to inspect the system.
Depress Brake Pedal Indicator (if equipped)
76MH0A047
Refer to “Auto Gear Shift” in the “OPERAT- ING YOUR VEHICLE” section for details.
Fuel Filter Warning Light (For Diesel Engine Model)
60A541
This light comes on for several seconds when the ignition switch is turned to the “ON” position so you can check the light is working.
If the light comes on when driving, there is a possibility to have water in the fuel filter.Drain water as soon as possible. For
details of draining water, refer to “Fuel Fil- ter” in the “INSPECTION AND MAINTE- NANCE” section.
Glow Plug Indicator Light (For Diesel Engine Model)
60A543
If the coolant temperature is cool enough, this light comes on when the ignition switch is turned to the “ON” position and goes out when the glow plug is heated enough forengine starting.
Lighting Control Lever
65D611
Lighting Operation
60MK011
To turn the lights on or off, twist the knobon the end of the lever. There are threepositions:
OFF (1) All lights are off.
(2)Front position lights, tail lights, license plate light and instrument lights are on, but headlights are off.
(3)Front position lights, tail lights, licenseplate light, instrument lights and headlights are on.
WA R N I N G
To avoid possible injury, do not oper- ate controls by reaching through thesteering wheel.
(3)
(2)(1)
EXAMPLE
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OPERATING YOUR VEHICLE
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NOTE: It is normal for water to drip from the air conditioning system after use.
4) Make sure the hood is fully closed and latched.5) Check the headlights, turn signal lights, brake lights and horn for proper opera- tion.6) Adjust the seat and head restraint (if equipped). 7) Check the brake pedal and the parkingbrake lever. 8) Adjust the mirrors. 9) Make sure that you and all passengershave properly fastened your seat belts. 10)Make sure that all warning lights come on as the key is turned to the “ON” posi-tion. 11)Check all gauges. 12)Make sure that the BRAKE SYSTEMWARNING light turns off when the parking brake is released.
Once a week, or each time you fill your fuel tank, perform the following under-hood checks:
1) Engine oil level 2) Coolant level3) Brake fluid level 4) Windshield washer fluid level 5) Battery solution level6) Hood latch operation Pull the hood release handle inside the vehicle. Make sure that you cannotopen the hood all the way without
releasing the secondary latch. Be sure to close the hood securely after check- ing for proper latch operation. See “Alllatches, hinges & locks” of “CHASSIS AND BODY” in the “Periodic Mainte- nance Schedule” in the “INSPECTIONAND MAINTENANCE” section for lubri- cation schedule.
Once a month, or each time you fill your fuel tank, check the tire pressure using a tire pressure gauge. Also check the tirepressure of the spare tire.
Engine Oil Consumption
It is normal for the engine to consume some engine oil during normal vehicle operation.
The amount of engine oil consumed depends on the viscosity of the oil, thequality of the oil and the conditions the vehicle is driven under. More oil is consumed during high-speeddriving and when there is frequent acceler- ation and deceleration. Under high loads, your engine also will consume more oil.A new engine also consumes more oil, since its pistons, piston rings and cylinder
walls have not yet become conditioned. New engines reach the normal level of oil consumption only after approximately 5000km (3000 miles) driving.
Oil consumption: Max. 1.0 L per 1000 km (1 Qt. per 600 miles)
When judging the amount of oil consump- tion, note that the oil may become diluted and make it difficult to accurately judge thetrue oil level. As an example, if a vehicle is used for repeated short trips, and consumes a nor-mal amount of oil, the dipstick may not show any drop in the oil level at all, even after 1000 km (600 miles) or more of driv-ing. This is because the oil is gradually becoming diluted with fuel or moisture, making it appear that the oil level has notchanged. You should also be aware that the diluting ingredients evaporate out when the vehicleis subsequently driven at high speeds, such as on an expressway, making it appear that oil is excessively consumedafter high-speed driving.
WA R N I N G
Make sure the hood is fully closed and latched before driv ing. If it is not, it can fly up unexpectedly duringdriving, obstructing your view and resulting in an accident.
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138
INSPECTION AND MAINTENANCEMaintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule . ....................................... 7-2
Drive Belt ............................................................................. 7-6
Engine Oil and Filter ........................................................... 7-6
Engine Coolant .................................................................... 7-10
Air Cleaner ........................................................................... 7-12
Spark Plugs ......................................................................... 7-12
Gear Oil ................................................................................ 7-14
Clutch Pedal ........................................................................ 7-14
Fuel Filter (Diesel engine) .................................................. 7-15
Brakes .......... ........................................................................ 7-15
Steering ................................................................................ 7-17
Tires ...................................................................................... 7-18
Battery .................................................................................. 7-19
Fuses .................................................................................... 7-20
Bulb Replacement ............................................................... 7-23
Wiper Blades ....................................................................... 7-28
Windshield Washer Fluid ................................................... 7-31
Air Conditioning System .................................................... 7-31
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60A187S
WA R N I N G
You should take extreme care when working on your vehicle to preventaccidental injury. Here are a few pre- cautions that you should be espe- cially careful to observe:(Continued)
WA R N I N G
(Continued)• To prevent damage or unintendedactivation of the air bag system be sure the battery is disconnected and the ignition switch has been inthe “LOCK” position for at least 90 seconds before performing any electrical service work on yourMARUTI SUZUKI. Do not touch air bag system components, or wires. The wires are wrapped with yellowtape or yellow tubing, and the cou- plers are yellow for easy identifica- tion.• Do not leave the engine running in garages or other confined areas. • When the engine is running, keephands, clothing, tools, and other objects away from the fan and drive belt. Even though the fan may notbe moving, it can automatically turn on without warning. • When it is necessary to do servicework with the engine running, make sure that the parking brake is set fully and the transaxle is in Neutral.• Do not touch ignition wires or other ignition system parts when start- ing the engine or when the engineis running, or you could receive an electric shock. (Continued)
WA R N I N G
(Continued)• Be careful not to touch a hotengine, exhaust manifold and pipes, muffler, radiator and water hoses.• Do not allow smoking, sparks, or flames around fuel or the battery. Flammable fumes are present.• Do not get under your vehicle if it is supported only with the portable jack provided in your vehicle.• Be careful not to cause accidental short circuits be tween the positive and negative battery terminals.• Keep used oil, coolant, and other fluids away from children and pets. Dispose of used fluids properly;never pour them on the ground, into sewers, etc.
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Interval: This interval should be judged by odometer reading or months, whichever comes first.
FREE INSPECTIONPERIODIC MAINTENANCE AT COST
km (x1000) 1 5 10 20 30 40 50 60 70 80
months 1 6 12 24 36 48 60 72 84 96
Engine
1-1.Water pump drive (Tension, Wear)Pe tro l-----I---R
1-2Engine Coolant (Level, Leakage) l l lRlRlRlR
1-3Engine oil and engine oil filter --RRRRRRRR
1-4 Cooling system hoses and connections (Leakage and Damage) l l l l llllll
1-5Engine bolts (All cylinder head and manifold fixings)--T-T_T -T-
1-6 Engine Mounting (loose, damage) - - T - T - T - T -
1-7Valve ClearancePe tro l----I--I--
1-8Exhaust System (Noise, Leakage or otherwise defective)
-l -l-I-I-l
1-10 Exhaust Gas Recirculation Valve Diesel - - - - C - - C - -
Ignition
2-1.Ignition wiring (Damage, Deterioration)---l-l-l-l
2-2.Spark Plug (Clean and adjust the gap)-----R---R
Fuel
3-1.Air cleaner filter elementPaved-road Clean after every 5,000 KM. Replace after every 40,000 KM.
Dusty Condition C l e a n a f t e r e v e r y 2 , 5 0 0 K M o r a s r e q u i r e d . R e p l a c e a f t e r e v e r y 4 0 , 0 0 0 K M . More frequent replacement if dust condition is severe.
3-2.Fuel tank cap, fuel lines and connections (Leakage and Damage)-l ---l---l
3-3.Fuel Filter (Leakage)Pe tro lIIIIIIIIIR
3-4.Fuel Filter and Water DrainingDieselIIIRIRIRIR
Clutch and Transmission
4-1.Clutch Pedal (Play)IIIIIIIIII
4-2.Clutch fluid (level, leakage)DiesellllRlRlRlR
4-3.Clutch slipping (Dragging or Excess Damage)llllllllll
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5) Tighten the filter specified turn from the point of contact with the mounting sur- face (or to the spec ified torque) using an oil filter wrench.
Tightening torque for oil filter Petrol engine: 1 turn or 14 Nm (1.4 kg-m, 10.3 lb-ft)Diesel engine: 3/4 turn or 14 Nm (1.4 kg-m, 10.3 lb-ft)
Refill with Oil and Check for Leaks1) Pour oil through the filler hole andinstall the filler cap. For the approximate capacity of the oil, refer to the “CAPACITIES” item in the “SPECIFICATIONS” section.2) Start the engine and look carefully for leaks at the oil filter and drain plug. Run the engine at various speeds for at least5 minutes.
3) Stop the engine and wait about 5 min- utes. Check the oil level again and add oil if necessary. Check for leaks again.
Engine Coolant
Selection of CoolantTo maintain optimum performance anddurability of your engine, use MARUTIGenuine Coolant or equivalent. This type of coolant is best for your cooling system as it: Helps maintain proper engine tempera- ture. Gives proper protection against freezingand boiling. Gives proper protection against corro- sion and rust.Failure to use the proper coolant can dam- age your cooling system. Your authorized
MARUTI SUZUKI dealer can help you select the proper coolant.
Coolant Level CheckCheck the coolant level at the reservoirtank, not at the radiator. With the engine cool, the coolant level should be betweenthe “FULL” and “LOW” marks.
NOTICE
To tighten the oil filter properly, it isImportant to accurately identify theposition at which the filter gasket first contacts the mounting surface.
NOTICE
To prevent oil leakage, make sure that the oil filter is tight, but do notover-tighten it.
NOTICE
• When replacing the oil filter, it is rec-ommended that you use a Marutigenuine replacement filter. If you use an after market filter, make sure it is of equivalent quality and followthe manufacturer’s instructions. • Oil leaks from around the oil filter or drain plug indicate incorrectinstallation or gasket damage. If you find any leaks or are not sure that the filter has been properlytightened, have the vehicle inspected by your MARUTI SUZUKI dealer.
NOTICE
To avoid damaging your cooling sys- tem: • Always use a high quality ethyleneglycol base non-silicate type cool- ant diluted with distilled water at the correct mixture concentration.• Make sure that the proper mix is 50/ 50 coolant to distilled water (Die- sel) and 30/70 (Petrol). Concentra-tions greater than this may cause overheating conditions. • Neither use 100% coolant nor 100%Plain water. • Do not add extra inhibitors or addi- tives. They may not be compatiblewith your cooling system. • Do not mix different types of base coolants. Doing so may result inaccelerated seal wear and/or the possibility of severe overheating and extensive engine damage.
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