INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
138
INSPECTION AND MAINTENANCEMaintenance Schedule ....................................................... 7-2
Periodic Maintenance Schedule . ....................................... 7-2
Drive Belt ............................................................................. 7-6
Engine Oil and Filter ........................................................... 7-6
Engine Coolant .................................................................... 7-10
Air Cleaner ........................................................................... 7-12
Spark Plugs ......................................................................... 7-12
Gear Oil ................................................................................ 7-14
Clutch Pedal ........................................................................ 7-14
Fuel Filter (Diesel engine) .................................................. 7-15
Brakes .......... ........................................................................ 7-15
Steering ................................................................................ 7-17
Tires ...................................................................................... 7-18
Battery .................................................................................. 7-19
Fuses .................................................................................... 7-20
Bulb Replacement ............................................................... 7-23
Wiper Blades ....................................................................... 7-28
Windshield Washer Fluid ................................................... 7-31
Air Conditioning System .................................................... 7-31
7-1
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
60A187S
WA R N I N G
You should take extreme care when working on your vehicle to preventaccidental injury. Here are a few pre- cautions that you should be espe- cially careful to observe:(Continued)
WA R N I N G
(Continued)• To prevent damage or unintendedactivation of the air bag system be sure the battery is disconnected and the ignition switch has been inthe “LOCK” position for at least 90 seconds before performing any electrical service work on yourMARUTI SUZUKI. Do not touch air bag system components, or wires. The wires are wrapped with yellowtape or yellow tubing, and the cou- plers are yellow for easy identifica- tion.• Do not leave the engine running in garages or other confined areas. • When the engine is running, keephands, clothing, tools, and other objects away from the fan and drive belt. Even though the fan may notbe moving, it can automatically turn on without warning. • When it is necessary to do servicework with the engine running, make sure that the parking brake is set fully and the transaxle is in Neutral.• Do not touch ignition wires or other ignition system parts when start- ing the engine or when the engineis running, or you could receive an electric shock. (Continued)
WA R N I N G
(Continued)• Be careful not to touch a hotengine, exhaust manifold and pipes, muffler, radiator and water hoses.• Do not allow smoking, sparks, or flames around fuel or the battery. Flammable fumes are present.• Do not get under your vehicle if it is supported only with the portable jack provided in your vehicle.• Be careful not to cause accidental short circuits be tween the positive and negative battery terminals.• Keep used oil, coolant, and other fluids away from children and pets. Dispose of used fluids properly;never pour them on the ground, into sewers, etc.
139
7-5
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Interval: This interval should be judged by odometer reading or months, whichever comes first.
FREE INSPECTIONPERIODIC MAINTENANCE AT COST
km (x1000) 1 5 10 20 30 40 50 60 70 80
months 1 6 12 24 36 48 60 72 84 96
ELECTRICAL
10-1. Battery electrolyte (Level, leakage) I I I I I I I I I I
10-2. Wiring harness connection (Loose, damage) – I I I I I I I I I
10-3. Lightening system (Operat ion, stains, damage) I I I I I I I I I I
10-4. Horn (Operation) I I I I I I I I I I
10-5.System Voltage II I I I I I I I I
BODY
11-1. All chassis bolts and nuts (Tighten) – I T T T T T T T T
11-2. All latches, hinges and locks (Function)) I I&L I&L I&L I&L I&L I&L I&L I&L I&L
ROAD TEST
12-1. Operation of Brakes, gear shifting and speedometer I I I I I I I I I I
12-2.Body and chassis noise I I I I I I I I I I
AIR CONDITIONER (If equipped)
13-1. Check belt tension I I I I I I I I I I
13-2. Tighten compressor mounting bolt – T T T T T T T T T
13-3. All hose joint (Check, tighten) I I I I II I I I I
13-4. Check functioning of Recirc flap I I I I I I I I I I
13-5. Clean condenser with low pressure water – C C CCC C C C C
13-6. Check belt for frayed edges – I I I I I I I I I
13-7.Check all mounting bolts – I I I I I I I I I
143
7-6
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Drive Belt
Make sure the drive belt tension is correct. If the belt is too loos e, insufficient battery charging, engine overheating, poor powersteering, poor air conditioning, or exces- sive belt wear can result. When you press the belt with your thumb midway betweenthe pulleys, there should be a deflection according to the following chart.
The belts should also be examined to ensure that they are not damaged.
If you need to replace or adjust the belt have it done by your MARUTI SUZUKI dealer.
(For Petrol Engine Model)
51KM036
(For Diesel Engine Model) The drive belts tens ion adjusted automati- cally.
Engine Oil and Filter
Specified Oil
(For Petrol Engine Model)
68LM20702
(1) Preferred
Be sure that the engine oil you use comes under the quality classification of SL.Select the appropriate oil viscosity accord- ing to the above chart.
SAE 0W-20 (1) is the best choice for good fuel economy, and good starting in cold weather.
WA R N I N G
When the engine is running, keephands, hair, clothing, tools, etc. away from the moving fan and drive belts.
: 100 N (10 kg, 22 lbs) press GE: Generator DEF: DeflectionAC: Air conditioner compressor
DEF: 4.0 – 4.5 mm (0.16
7-19
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Tire Rotation
5-tire rotation and 4-tire rotation
80JK040
To avoid uneven wear of your tires and to prolong their life, rotate the tires as illus- trated. Tires should be rotated as men-tioned in periodic maintenance schedule. After rotation, adjust front and rear tire pressures to the specification listed onyour vehicle’s Tire Information Label.
Wheel Balancing
If the vehicle vibrates abnormally on smooth road, have the wheel balanced atMARUTI SUZUKI Authorized Workshop
Wheel Alignment
In case of abnormal tire wear or pulling towards one side, have the wheel aligned at MARUTI SUZUKI Authorized Workshop.
BatteryWA R N I N G
• This is important to ensure propersteering and handling of the vehi-cle. Never mix tires of different size or type on the four wheels of your vehicle. The size and type of tiresused should be only those approved by MARUTI SUZUKI as standard or optional equipment foryour vehicle. • Replacing the wheels and tires equipped on your vehicle with cer-tain combinations of aftermarket wheels and tires can significantly change the steering and handlingcharacteristics of your vehicle. • Therefore, use only those wheel and tire combinations approved byMARUTI SUZUKI as standard or optional equipment for your vehi- cle.
NOTICE
Replacing the original tires with tires of a different size may result in false speedometer or odometer readings.
WA R N I N G
• Batteries produce flammable hydrogen gas. Keep flames and sparks away from the battery or an explosion may occur. Never smokewhen working in the vicinity of the battery. • When checking or servicing thebattery, disconnect the negative cable. Be careful not to cause a short circuit by allowing metalobjects to contact the battery posts and the vehicle at the same time. • To avoid harm to yourself or dam-age to your vehicl e or battery, fol- low the jump starting instructions in the “EMERGENCY SERVICE”section of this manual if it is neces- sary to jump start your vehicle.
157
7-20
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
76MH0A136
For maintenance-free battery (cap-less type), you need not add water. For tradi-tional type battery, which has water filler caps, the level of the battery solution must be kept between the “MAX” and the “MIN”level lines at all times. If the level is found tobe below the “MIN” level line, add distilledwater to the “MAX” level line. You shouldperiodically check the battery, battery termi- nals, and battery hold-down bracket for cor- rosion. Remove corrosion using a stiff brushand ammonia mixed with water, or bakingsoda mixed with water. After removing cor-rosion, rinse with clean water.
If your vehicle is not going to be driven for amonth or longer, disconnect the cable fromthe negative terminal of the battery to help prevent discharge.
Replacement of the battery
51KM039
To remove the battery: (1) Disconnect the negative cable (1). (2) Disconnect the positive cable (2). (3) Remove the retainer nuts (3) andremove the retainer (4) (4) Remove the battery.
To install the battery: (1) Install the battery in the reverse order of removal. (2) Tighten the retainer nuts and battery cables securely.
NOTE: When the battery is disconnected, some of the vehicle’s function will be initialized and/or deactivated. These function are required to reset after the battery is reconnected.
Fuses
Your vehicle has three types of fuses, asdescribed below:
Main fuse The main fuse takes current directly fromthe battery.
Primary fuses These fuses are between the main fuse and individual fuses, and are for electrical load groups.
Individual fuses These fuses are for individual electrical cir-cuits.
Fuses in the Engine Compartment
68KH076
CAUTION
Do not overfill th e battery with dis- tilled water in order to avoid spillage.
EXAMPLE - 1 EXAMPLE - 2(1)
(2)
(3)
(4)
EXAMPLE
(1)
(2)
(3)
(27)
(28)
158
8-4
EMERGENCY SERVICE
76MH1-74E
76MH1-74E
Full Wheel Cover (if equipped)
60G309
Insert a piece of cloth between the spokes of the wheel cover and try to pull the cover outward (as shown in figure). Take out thedetached wheel cover from the wheel rim. For installation first match the slot at the wheel cover with the air filling nozzle of the wheel. Apply equal pressure at the circum- ference of the wheel cover to fix it in thewheel rim.
74LHT0860
When installing the cover, make sure that itis positioned so that it does not cover orfoul the air valve.
Jump Starting Instructions
When Jump Starting Your Vehicle,
Use the Following Procedure:1) Use only a 12-volt battery to jump start your vehicle. Position the good 12-volt battery close to your vehicle so that thejump leads will reach both batteries. When using a battery installed on another vehicle, DO NOT LET THEVEHICLES TOUCH. Set the parking brakes fully on both vehicles. 2) Turn off all vehicle accessories, exceptthose necessary for safety reasons (for example, headlights or hazard lights).
54MN259
EXAMPLE
EXAMPLE
WA R N I N G
• Never attempt to jump start your vehicle if the battery appears to be frozen. Batteries in this condition may explode or rupture if jumpstarting is attempted. • When making jump lead connec- tions, be certain that your handsand the jump leads remain clear from pulleys, belts, or fans. • Batteries produce flammablehydrogen gas. Keep flames and sparks away from the battery or an explosion may occur. Never smokewhen working in the vicinity of the battery. • If the booster battery you use forjump starting is installed in another vehicle, make sure the two vehicles are not touching each other.• If your battery discharges repeat- edly, for no apparent reason, have your vehicle inspected by anauthorized MARUTI SUZUKI dealer. • To avoid harm to yourself or dam- age to your vehicl e or battery, fol- low the jump starting instructions below precisely and in order. If you are in doubt, call for qualifiedroad service.
NOTICE
Your vehicle should not be started bypushing or towing. This startingmethod could result in permanent damage to the ca talytic converter. Use jump leads to start a vehicle witha weak or flat battery.
(2)
(1)
(3)2 3
4
1
EXAMPLE
174
8-5
EMERGENCY SERVICE
76MH1-74E
76MH1-74E
3) Make jump lead connections as follows:
1. Connect one end of the first jump lead to the positive (+) terminal of the flat battery (1). 2. Connect the other end to the positive(+) terminal of the booster battery (2). 3. Connect one end of the second jumplead to the negative (–) terminal of the booster battery (2). 4. Make the final connection to anunpainted, heavy metal part (i.e. engine mount bracket (3)) of the engine of the vehicle with the flatbattery (1).
4) If the booster battery you are using is fitted to another vehicle, start the
engine of the vehicle with the booster battery. Run the engine at moderate speed.5) Start the engine of the vehicle with the flat battery. 6) Remove the jump leads in the exactreverse order in which you connected them.
Towing
If you need to have your vehicle towed, contact a professional service. Your dealercan provide you with detailed towing instructions.
2-Wheel Drive (2WD) Manual Tran- saxle or Auto Gear ShiftManual transaxle vehicles or Auto Gear Shift vehicles may be towed using either of the following methods.
1) From the front, with the front wheels lifted and the rear wheels on the ground. Before towing, make sure thatthe parking brake is released. 2) From the rear, with the rear wheels lifted and the front wheels on theground, provided the steering and drivetrain are in operational condition. Before towing, make sure that transaxleis in neutral, the steering wheel is
unlocked (the ignition key should be in the “ACC” position), and the steering wheel is secured with a clampingdevice designed for towing service.
WA R N I N G
Never connect the jump lead directlyto the negative (–) terminal of the dis- charged battery, or an explosion may occur.
CAUTION
Connect the jump le ad to the engine mount bracket securely. If the jump lead disconnects from the engine mount bracket because of vibrationat the start of the engine, the jump lead could be caught in the drive belts.
NOTICE
To help avoid damage to your vehicle during towing, proper equipment and towing procedures must be used.
NOTICE
After shifting the Auto Gear Shiftlever to the “N” position, always check the gear position indicator in the instrument cluster shows the “N”position to make sure that the transaxle is disengaged. If the transaxle cannot be put in neu-tral, turn the key from the “LOCK” to the “ON” position, and move the Auto Gear Shift lever from “N” to “D”,“M” or “R”, then back to “N” again. Then turn the key from the “ON” to the “LOCK” position.These procedures may help put the transaxle in neutral. If the transaxle still cannot be put in neutral, you can-not tow the vehicle without using a towing dolly. The steering column is not strongenough to with stand shocks trans- mitted from the fr ont wheels during towing. Always unlock the steeringwheel before towing.
175