Fluid Level Check
Check the fluid level when the engine is fully warmed up
and the transmission fluid is at normal operating tempera-
ture. Driving with an improper fluid level will greatly
reduce the life of the transmission and of the fluid. Check
the fluid level whenever the vehicle is serviced.
Fluid Level Check — Procedure
It is best to check the fluid level when the transmission is
at normal operating temperature (170-180°F / 77-82°C for
66RFE transmission, or 158–176°F / 70–80°C for AS66RC
transmission). This normally occurs after at least 15 miles
(25 km) of driving. At normal operating temperature the
fluid cannot be held comfortably between the fingertips.
You can read the transmission sump temperature in the
instrument cluster display (refer to Instrument Cluster
Display” in “Understanding Your Instrument Panel” for
further information).
Use the following procedure to check the transmission
fluid level properly:
1. Monitor the transmission temperature using the instru-
ment cluster display, and operate the vehicle as required
to reach the normal operating temperature. If the trans-
mission is not functioning properly, or the vehicle cannot be driven, see the NOTE and CAUTION below
about checking the fluid level at colder temperatures.
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60
seconds, and leave the engine running for the rest of this
procedure.
4. Fully apply the parking brake and press the brake pedal.
5. Place the gear selector momentarily into each gear
position (allowing time for the transmission to fully
engage in each position), ending with the transmission
in PARK.
6. Wipe the area around the dipstick clean to prevent dirt
from entering the transmission.
7. Remove the dipstick, wipe it clean and reinsert it until
seated.
8. Remove the dipstick again and note the fluid level on
both sides. The fluid level reading is only valid if there
is a solid coating of oil on both sides of the dipstick.
Note that the holes in the dipstick will be full of fluid if
the actual level is at or above the hole. The fluid level
should be between the “HOT” (upper) reference holes
on the dipstick at normal operating temperature. If the 7MAINTAINING YOUR VEHICLE 479
fluid level is low, add fluid through the dipstick tube to
bring it to the proper level. Do not overfill. Use ONLY
the specified fluid (see Fluids, Lubricants, and Genuine
Parts for fluid specifications). After adding any quan-
tity of oil through the dipstick tube, wait a minimum of
two minutes for the oil to fully drain into the transmis-
sion before rechecking the fluid level.
NOTE: If it is necessary to check the transmission below
the operating temperature, the fluid level should be be-
tween the two “COLD” (lower) holes on the dipstick with
the fluid at 60-70°F / 16-21°C for 66RFE transmission, or
68-86°F / 20-30°C for AS66RC transmission. Only use the
COLD region of the dipstick as a rough reference when
setting the fluid level after a transmission service or fluid
change. Re-check the fluid level, and adjust as required,
once the transmission reaches normal operating tempera-
ture.
CAUTION!If the fluid temperature is below 50°F (10°C) it may not
register on the dipstick. Do not add fluid until the
temperature is elevated enough to produce an accurate
reading. Run the engine at idle, in PARK, to warm the
fluid. 9. Reinsert the dipstick. Check for leaks. Release the park-
ing brake.
NOTE: To prevent dirt and water from entering the trans-
mission after checking or replenishing fluid, make sure that
the dipstick cap is properly reseated. It is normal for the
dipstick cap to spring back slightly from its fully seated
position, as long as its seal remains engaged in the dipstick
tube.
Fluid And Filter Changes — Six Speed Transmission
Refer to the “Maintenance Schedule” for the proper main-
tenance intervals.
In addition, change the fluid and filter(s) if the fluid
becomes contaminated (with water, etc.), or if the transmis-
sion is disassembled for any reason.
Appearance Care And Protection From Corrosion
Protection Of Body And Paint From Corrosion
Vehicle body care requirements vary according to geo-
graphic locations and usage. Chemicals that make roads
passable in snow and ice, and chemicals that are sprayed
on trees and road surfaces during other seasons, are highly
corrosive to the metal in your vehicle. Outside parking,
which exposes your vehicle to airborne contaminants, road480 MAINTAINING YOUR VEHICLE
Maintenance Chart
Required Maintenance
Refer to the Maintenance Schedules on the following pages
for required maintenance.
At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregular
wear, even if it occurs before the oil indicator
system turns on.
• Inspect battery and clean and tighten terminals as
required. At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
• Inspect automatic transmission fluid if equipped
with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and
park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or
off-road conditions.
• Lube the front drive shaft fitting.
8MAINTENANCE SCHEDULES 507
Mileage or time passed
(whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000Or Years: 23456789101112131415
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000Additional Inspections
Inspect the CV/Universal joints. XXXXX
Inspect front suspension, tie rod ends,
and replace if necessary. XXXXXXX
Inspect the front and rear axle surfaces.
If gear oil leakage is suspected, check
the fluid level. If using your vehicle for
police, taxi, fleet, off-road or frequent
trailer towing, change axle fluid. XXXXXXX
Inspect the brake linings, parking brake
function. XXXXXXX
Additional Maintenance
Replace engine air filter. XXXXX
Replace spark plugs. ** X
Flush and replace the engine coolant at
10 years or 150,000 miles (240,000 km)
whichever comes first. XX
Change the automatic transmission fluid
(AS66RC Transmission Only). XXX508 MAINTENANCE SCHEDULES
Fluid Type ......................... .478, 503
Shifting .............................. .327
Special Additives ........................ .478
Axle Fluid ........................ .476, 477, 503
Axle Lubrication ....................... .476, 477
Back-Up Camera .......................... .156
Battery .............................. .200, 458
Charging System Light ................... .200
Keyless Key Fob Replacement ................26
Belts, Seat .................................92
Body Builders Guide ..........................6
Body Mechanism Lubrication ................. .466
B-Pillar Location .......................... .371
Brake Assist System ........................ .355
Brake Control System, Electronic ............... .353
Brake Fluid .......................... .475, 503
Brake System ......................... .352, 475
Fluid Check ........................... .475
Master Cylinder ........................ .475
Parking .............................. .350
Warning Light .......................... .198
Brake/Transmission Interlock ................. .327
Bulb Replacement ......................... .495 Bulbs, Light ........................... .94, 494
Cab Top Clearance Lights .................... .498
Camera, Rear ............................ .156
Capacities, Antifreeze (Engine Coolant) .......... .500
Capacities, Fluid .......................... .500
Caps, Filler
Oil (Engine) ........................... .453
Power Steering ......................... .350
Radiator (Coolant Pressure) ................ .473
Carbon Monoxide Warning ................ .91, 400
Cargo Light ............................. .131
Car Washes .............................. .481
Center High Mounted Stop Light .............. .497
Center Seat Storage Compartment .............. .178
Certification Label ......................... .401
Chart, Tire Sizing .......................... .367
Check Engine Light (Malfunction Indicator Light). . . .449
Checking Your Vehicle For Safety ................91
Checks, Safety .............................91
Child Restraint .............................66
Child Restraints
Booster Seats ............................71
Child Restraints ..........................66 10 INDEX 519
Exhaust Gas Caution .................... .91, 400
Exhaust System ........................ .91, 470
Exterior Lighting .......................... .125
Exterior Lights .............................94
Filters
Air Cleaner ............................ .454
Air Conditioning .................... .291, 460
Engine Fuel ........................... .501
Engine Oil ......................... .453, 501
Engine Oil Disposal ...................... .453
Flashers
Turn Signal ...................... .94, 132, 216
Flat Tire Stowage .......................... .435
Flooded Engine Starting ..................... .323
Fluid, Brake ............................. .503
Fluid Capacities ........................... .500
Fluid Leaks ...............................94
Fluid Level Checks
Automatic Transmission ................... .479
Brake ................................ .475
Power Steering ......................... .350
Fluids, Lubricants And Genuine Parts ........... .501
Fog Lights ........................ .128, 212, 496
Fold Flat Load Floor ....................... .183 Four-Way Hazard Flasher .................... .426
Four Wheel Drive ......................... .338
Freeing A Stuck Vehicle ..................... .439
Front Axle (Differential) ..................... .476
Fuel ................................... .397
Adding .............................. .400
Additives ............................. .399
Clean Air ............................. .397
Ethanol .............................. .397
Filler Cap (Gas Cap) ..................... .401
Filter ................................ .501
Gasoline .............................. .397
Light ................................ .210
Materials Added ........................ .399
Methanol ............................. .397
Octane Rating .......................... .397
Requirements .......................... .397
Tank Capacity .......................... .500
Fuses .................................. .486
Garage Door Opener (HomeLink) ........... .161, 166
Gas Cap (Fuel Filler Cap) ................ .401, 449
Gasoline, Clean Air ........................ .397
Gasoline (Fuel) ........................... .397
Gasoline, Reformulated ..................... .397522 INDEX
Shifting ................................ .325
Automatic Transmission ................... .327
Transfer Case .......................... .341
Transfer Case, Shifting Into Transfer Case
Neutral (N) ............................ .421
Transfer Case, Shifting Out Of Transfer Case
Neutral (N) ............................ .423
Shift Lever Override ....................... .441
Signals, Turn ....................... .94, 132, 216
Siri .................................311,312
Sliding Rear Window
Power ............................... .183
Snow Chains (Tire Chains) ................... .385
Snow Plow .............................. .416
Snow Tires .............................. .379
Spare Tire ........................ .380, 381, 382
Spark Plugs ............................. .501
Speed Control
Accel/Decel ........................... .142
Cancel ............................... .140
Resume .............................. .140
Speed Control (Cruise Control) ................ .139
Starting .............................. .28, 321
Automatic Transmission ................... .321
Cold Weather .......................... .323 Engine Fails To Start ..................... .323
Remote ................................28
Starting Procedures (Gas Engines) .............. .321
Steering
Power ............................ .349, 350
Wheel, Heated ......................... .138
Wheel, Tilt ............................ .136
Steering Wheel Audio Controls ................ .274
Steering Wheel Mounted Sound System Controls . . . .274
Storage Compartment, Center Seat ............. .178
Storage, Vehicle ....................... .291, 493
Storing Your Vehicle ....................... .493
Sway Control, Trailer ....................... .362
Synthetic Engine Oil ....................... .453
System, Remote Starting ......................28
Temperature Control, Automatic (ATC) .......... .290
Tilt
Down .................................111
Up ...................................111
Tilt Steering Column ....................... .136
Tip Start ................................ .322
Tire And Loading Information Placard ....... .371, 372
Tire Markings ............................ .365
Tires.......................... .94, 376, 380, 389 10 INDEX 529