STARTING PROCEDURES
Before starting your vehicle, adjust your seat, both inside
and outside mirrors, and fasten your seat belts.
The starter is allowed to crank for up to 30-second inter-
vals. Waiting a few minutes between such intervals will
protect the starter from overheating.
WARNING!
•Before exiting a vehicle, always shift the automatic
transmission into PARK and apply the parking
brake. Always make sure the keyless ignition node is
in the “OFF” mode, remove the key fob from the
vehicle and lock the vehicle.
• Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Leaving children in a
vehicle unattended is dangerous for a number of
reasons. A child or others could be seriously or
fatally injured. Children should be warned not to
touch the parking brake, brake pedal or the gear
selector.
(Continued)
WARNING! (Continued)
•Do not leave the key fob in or near the vehicle, or in
a location accessible to children, and do not leave the
ignition of a vehicle equipped with Keyless Enter-
N-Go in the ACC or ON/RUN mode. A child could
operate power windows, other controls, or move the
vehicle.
• Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build-up may
cause serious injury or death.
NOTE: Engine start up in very low ambient temperature
could result in evident white smoke. This condition will
disappear as the engine warms up.
CAUTION!
• The engine is allowed to crank as long as 30 seconds.
If the engine fails to start during this period, please
wait at least two minutes for the starter to cool before
repeating start procedure.
(Continued)
32 STARTING AND OPERATING
2. Press and hold the brake pedal while pushing theENGINE START/STOP button once.
NOTE: A delay of the start of up to five seconds is possible
under very cold conditions. The Wait to Starttelltale will
be illuminated during the pre-heat process, When the
engine Wait To Start light goes off the engine will auto-
matically crank.
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO
NOT START the engine before you drain the water
from the fuel filters to avoid engine damage. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
rator Filter” in “Maintaining Your Vehicle” for further
information.
3. The system will automatically engage the starter to crank the engine. If the vehicle fails to start, the starter
will disengage automatically after 25 seconds.
4. If you wish to stop the cranking of the engine prior to the engine starting, push the button again.
5. Check that the oil pressure warning light has turned off.
6. Release the parking brake.
Extreme Cold Weather
The engine block heater is a resistance heater installed in the
water jacket of the engine. It requires a 110–115 Volt AC
electrical outlet with a grounded, three-wire extension cord.
Its use is recommended for environments that routinely fall
below -10°F (-23°C). It should be used when the vehicle has
not been running overnight or longer periods and should be
plugged in two hours prior to start. Its use is required for
cold starts with temperatures under -20°F (-28°C).
NOTE: The engine block heater cord is a factory installed
option. If your vehicle is not equipped, heater cords are
available from your authorized MOPAR dealer.
• A 12 Volt heater built into the fuel filter housing aids in
preventing fuel gelling. It is controlled by a built-in
thermostat.
• A Diesel Pre-Heat system both improves engine starting
and reduces the amount of white smoke generated by a
warming engine.
Starting Fluids
The engine is equipped with a glow plug preheating
system. If the instructions in this manual are followed, the
engine should start in all conditions and no type of starting
fluid should be used.
34 STARTING AND OPERATING
WARNING!
•Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
• When leaving the vehicle, always make sure the
keyless ignition node is in the “OFF” mode, remove
the key fob from the vehicle and lock the vehicle.
• Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a number
of reasons. A child or others could be seriously or
fatally injured. Children should be warned not to
touch the parking brake, brake pedal or the gear
selector.
• Do not leave the key fob in or near the vehicle, or in
a location accessible to children, and do not leave the
ignition of a vehicle equipped with Keyless Enter-
N-Go in the ACC or ON/RUN mode. A child could
operate power windows, other controls, or move the
vehicle.
NORMAL OPERATION
Observe the following when the diesel engine is operating.
• All message center lights are off.
• Malfunction Indicator Light (MIL) is off.
• Engine Oil Pressure telltale is not illuminated.
• Voltmeter operation:
The voltmeter may show a gauge fluctuation at various
engine temperatures. This is caused by the glow plug
heating system. The number of cycles and the length of the
cycling operation is controlled by the engine control mod-
ule. Glow plug heater operation can run for several min-
utes, once the heater operation is complete the voltmeter
needle will stabilize.
4
STARTING AND OPERATING 35
Driving ConditionLoadTurbocharger Temperature Idle Time (min.) Before
Engine Shutdown
Highway Speeds Maximum GCWR 2.0
Uphill Grade Maximum GCWR Hot2.5
NOTE: Under certain conditions the engine fan will run
after the engine is turned off. These conditions are under
high load and high temperature conditions.
Cooling System Tips — Automatic Transmission
To reduce the potential for engine and transmission over-
heating in high ambient temperature conditions, take the
following actions:
• City Driving — When stopped, shift the transmission
into NEUTRAL and increase engine idle speed.
• Highway Driving — Reduce your speed.
• Up Steep Hills — Select a lower transmission gear.
• Air Conditioning — Turn it off temporarily.
NOTE: If the coolant temperature is too high the A/C will
automatically turn off.
Do Not Operate The Engine With Low Oil Pressure
If the low oil pressure warning light turns on while
driving, stop the vehicle and shut down the engine as soon
as possible. A chime will sound when the light turns on.
NOTE: Do not operate the vehicle until the cause is
corrected. This light does not show how much oil is in the
engine. The engine oil level must be checked under the
hood.
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
4
STARTING AND OPERATING 39
CAUTION!(Continued)
•Never add anything other than DEF to the tank –
especially any form of hydrocarbon such as diesel
fuel, fuel system additives, gasoline, or any other
petroleum-based product. Even a very small amount
of these, less than 100 parts per million or less than
1 oz. per 78 gallons (295 liters) will contaminate the
entire DEF system and will require replacement. If
owners use a container, funnel or nozzle when refill-
ing the tank, it should either be new or one that is
has only been used for adding DEF. MOPAR pro-
vides an attachable nozzle with its DEF for this
purpose.
3. Stop filling the DEF tank immediately when any of the following happen: DEF stops flowing from the fill bottle
into the DEF tank, DEF splashes out the filler neck, or a
DEF pump nozzle automatically shuts off.
4. Reinstall cap onto DEF tank. Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F (-11°C), your vehicle
is equipped with an automatic DEF heating system. This
allows the DEF injection system to operate properly at
temperatures below 12°F (-11°C). If your vehicle is not in
operation for an extended period of time with tempera-
tures below 12°F (-11°C), the DEF in the tank may freeze. If
the tank is overfilled and freezes, it could be damaged.
Therefore, do not overfill the DEF tank.
Extra care should be taken when filling with portable
containers to avoid overfilling. Note the level of the DEF
gauge in your instrument cluster. You may safely add a
maximum of 2 gallons (7.5 Liters) of DEF from portable
containers when your DEF gauge is reading ½ full.
4
STARTING AND OPERATING 51
STARTING PROCEDURES
Before starting your vehicle, adjust your seat, adjust both
inside and outside mirrors, and fasten your seat belts.
The starter should not be operated for more than 15-second
intervals. Waiting a few minutes between such intervals
will protect the starter from overheating.
WARNING!
•Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
• When leaving the vehicle, always make sure the
keyless ignition node is in the “OFF” mode, remove
the key fob from the vehicle and lock the vehicle.
• Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a number
of reasons. A child or others could be seriously or
fatally injured. Children should be warned not to
touch the parking brake, brake pedal or the gear
selector.
(Continued)
WARNING! (Continued)
•Do not leave the key fob in or near the vehicle, or in
a location accessible to children, and do not leave the
ignition of a vehicle equipped with Keyless Enter-
N-Go in the ACC or ON/RUN mode. A child could
operate power windows, other controls, or move the
vehicle.
Manual Transmission — If Equipped
Apply the parking brake, place the gear selector in NEU-
TRAL and press the clutch pedal to the floor before starting
the vehicle. This vehicle is equipped with a clutch inter-
locking ignition system. It will not start unless the clutch is
fully pressed.
Automatic Transmission — If Equipped
Start the engine with the transmission in the NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.
Tip Start Feature
Do not press the accelerator. Turn the ignition switch
briefly to the START position and release it. The starter
motor will continue to run but will automatically disen-
gage when the engine is running.
5
STARTING AND OPERATING 121
NOTE:
•Engine idle speed will automatically increase to
1,000 RPM and engage the Variable Geometry Turbo-
charger at low coolant temperatures to improve engine
warm-up.
• When a diesel engine is allowed to run out of fuel or the
fuel gels at low temperatures, air is pulled into the fuel
system. If your engine has run out of fuel, refer to
“Maintenance Procedures/Priming If The Engine Has
Run Out Of Fuel” in “Maintaining Your Vehicle” for
further information.
• If the engine stalls, or if the ignition switch is left ON for
more than two minutes after the “Wait To Start” telltale
goes out, reset the grid heaters by turning the ignition
switch to the OFF position for at least five seconds and
then back ON. Repeat steps 1 through 5 of “Starting
Procedure – Engine Manifold Air Temperature Below
66°F (19°C).”Starting Fluids
WARNING!
Starting fluids or flammable liquids must never be
used in the Cummins diesel engine (see Warning
label). Never pour diesel fuel, flammable liquid, start-
ing fluids (ether) into the air cleaner canister, air intake
piping, or turbocharger inlet in an attempt to start the
vehicle. This could result in a flash fire and explosion
causing serious personal injury and engine damage.
The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
WARNING!
• Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
• When leaving the vehicle, always make sure the
keyless ignition node is in the “OFF” mode, remove
the key fob from the vehicle and lock the vehicle.
(Continued)
5
STARTING AND OPERATING 129
Programmable Maximum Vehicle Speed (Chassis
Cab Only)
This feature allows the owner to set a maximum vehicle
speed for the vehicle. The 3500 Series maximum vehicle
speed can be set between 40 mph (64 km/h) and 87 mph
(140 km/h). The 4500/5500 Series maximum vehicle speed
can be set between 40 mph (64 km/h) and 85 mph
(136 km/h). See your local authorized dealer to enable this
feature.
NOTE:DO NOT set the maximum vehicle speed to a value
greater than what the vehicle tires are rated for.
Operating Precautions
Avoid Overheating The Engine
The temperature of the engine coolant (antifreeze) (a
mixture of 50% ethylene-glycol and 50% water) must not
exceed the normal range of the temperature gauge 240°F
(116°C) with a 21 psi (145 kPa) coolant pressure cap.
Usually the engine coolant (antifreeze) temperature indi-
cated during operation will be to the left of center in the
normal range of the gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low engine coolant (antifreeze)
temperature below the normal range on the gauge 140°F
(60°C) can be harmful to the engine. Low engine coolant
(antifreeze) temperature can cause incomplete combustion
which allows carbon and varnish to form on piston rings
and injector nozzles. Also, the unburned fuel can enter the
crankcase, diluting the lubricating oil and causing rapid
wear to the engine.
Cooling System Tips — Automatic Transmission
To reduce potential for engine and transmission overheat-
ing in high ambient temperature conditions, take the
following actions:
• City Driving —
When stopped, shift the transmission into NEUTRAL and
increase engine idle speed.
• Highway Driving —
Reduce your speed.
• Up Steep Hills —
Select a lower transmission gear.
• Air Conditioning —
Turn it off temporarily.
136 STARTING AND OPERATING