•5 MPH Max Speed on Restart, Long Idle or Refuel
Service DEF See Dealer — This message will continu-
ously display when the mileage counter reaches zero,
and will be accompanied by a periodic chime.
• The vehicle will only be capable of a maximum speed of
5 MPH upon the first of the following conditions to
occur:
• If the vehicle is shutoff and restarted.
• If the vehicle is idled for an extended period of time,
approximately one hour or greater.
• If the system detects that the level of fuel in the tank
has increased.
• 5 MPH Max Speed Service DEF System See Dealer —
This message will continuously display, and will be
accompanied by a periodic chime. Although the vehicle
can be started and placed in gear, the vehicle will only
operate at a maximum speed of 5 MPH. Your vehicle
will require towing, see your authorized dealer for
service.
NOTE: When this message is displayed, the engine can
still be started. However, the vehicle will only operate at a
maximum speed of 5 MPH. •
Incorrect DEF Detected See Dealer — This message will
display when the fault is initially detected, each time the
vehicle is started, and periodically during driving. The
message will be accompanied by a single chime. We
recommend you drive to your nearest authorized dealer
and have your vehicle serviced as soon as possible.
RAM Active Air System
Your vehicle is equipped with an advanced Ram Active Air
system that provides enhanced performance, especially
when towing under demanding hot or high altitude con-
ditions. If the Instrument Cluster Display displays the
message “Active Airbox Service Required See Dealer”,
vehicle performance may be reduced until service is per-
formed by an authorized RAM dealer.
118 UNDERSTANDING YOUR INSTRUMENT PANEL
Keyless Enter-N-Go — If Equipped
This feature allows the driver to operate
the ignition switch with the push of a
button, as long as the Remote Start/
Keyless Enter-N-Go key fob is in the
passenger compartment.
Normal Starting
Using The ENGINE START/STOP Button
1. The transmission must be in PARK or NEUTRAL.
2. Press and hold the brake pedal while pushing theENGINE START/STOP button once.
3. The system takes over and attempts to start the vehicle. If the vehicle fails to start, the starter will disengage
automatically after 25 seconds.
4. If you wish to stop the cranking of the engine prior to the engine starting, remove your foot from the brake
pedal and push the button again. NOTE:
•
Normal starting of either a cold or a warm engine is
obtained without pumping or pressing the accelerator
pedal.
• Under cold weather conditions, the engine may not
immediately crank if the Wait To Starttelltale is
illuminated. This is normal operation. For vehicles
equipped with Keyless Enter-N-Go, the vehicle will
automatically crank when the Wait To Starttime has
elapsed. See the section Starting Procedure Engine
Manifold Air Temperature 0°F to 66°F (18° C to 19°C)
for more information.
To Turn Off The Engine Using ENGINE START/STOP
Button
1. Place the gear selector in PARK, then push and release the ENGINE START/STOP button.
2. The ignition will return to the OFF position.
122 STARTING AND OPERATING
NOTE:
•Engine idle speed will automatically increase to
1,000 RPM and engage the Variable Geometry Turbo-
charger at low coolant temperatures to improve engine
warm-up.
• When a diesel engine is allowed to run out of fuel or the
fuel gels at low temperatures, air is pulled into the fuel
system. If your engine has run out of fuel, refer to
“Maintenance Procedures/Priming If The Engine Has
Run Out Of Fuel” in “Maintaining Your Vehicle” for
further information.
• If the engine stalls, or if the ignition switch is left ON for
more than two minutes after the “Wait To Start” telltale
goes out, reset the grid heaters by turning the ignition
switch to the OFF position for at least five seconds and
then back ON. Repeat steps 1 through 5 of “Starting
Procedure – Engine Manifold Air Temperature Below
66°F (19°C).”Starting Fluids
WARNING!
Starting fluids or flammable liquids must never be
used in the Cummins diesel engine (see Warning
label). Never pour diesel fuel, flammable liquid, start-
ing fluids (ether) into the air cleaner canister, air intake
piping, or turbocharger inlet in an attempt to start the
vehicle. This could result in a flash fire and explosion
causing serious personal injury and engine damage.
The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
WARNING!
• Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
• When leaving the vehicle, always make sure the
keyless ignition node is in the “OFF” mode, remove
the key fob from the vehicle and lock the vehicle.
(Continued)
5
STARTING AND OPERATING 129
NOTE:
•Use of Climatized Ultra Low Sulfur Diesel Fuel or
Number 1 Ultra Low Sulfur Diesel Fuel results in a
noticeable decrease in fuel economy.
• Climatized Ultra Low Sulfur Diesel Fuel is a blend of
Number 2 Ultra Low Sulfur and Number 1 Ultra Low
Sulfur Diesel Fuels which reduces the temperature at
which wax crystals form in fuel.
• The fuel grade should be clearly marked on the pump at
the fuel station.
• The engine requires the use of “Ultra Low Sulfur Diesel
Fuel”. Use of incorrect fuel could result in engine and
exhaust system damage. Refer to “Fuel Requirements”
in “Starting And Operating” for further information.
• If climatized or diesel Number 1 ULSD fuel is not
available, and you are operating below (20°F/-6°C), in
sustained arctic conditions, Mopar Premium Diesel Fuel
Treatment (or equivalent) is recommended to avoid
gelling (see Fuel Operating Range Chart).
Engine Oil Usage
Refer to “Maintenance Procedures” in “Maintaining Your
Vehicle” for the correct engine oil viscosity.
Winter Front Cover Usage
A winter front or cold weather cover is to be used in
ambient temperatures below 32°F (0°C), especially during
extended idle conditions. This cover is equipped with four
flaps for managing total grille opening in varying ambient
temperatures. If a winter front or cold weather cover is to
be used the flaps should be left in the full open position to
allow air flow to the charge air cooler and automatic
transmission oil cooler. When ambient temperatures drop
below 0°F (-17°C) the four flaps need to be closed. A
suitable cold weather cover is available from your MOPAR
dealer.
Battery Blanket Usage
A battery loses 60% of its cranking power as the battery
temperature decreases to 0°F (-18°C). For the same de-
crease in temperature, the engine requires twice as much
power to crank at the same RPM. The use of 120 VAC
powered battery blankets will greatly increase starting
capability at low temperatures. Suitable battery blankets
are available from your authorized MOPAR dealer.
132 STARTING AND OPERATING
Programmable Maximum Vehicle Speed (Chassis
Cab Only)
This feature allows the owner to set a maximum vehicle
speed for the vehicle. The 3500 Series maximum vehicle
speed can be set between 40 mph (64 km/h) and 87 mph
(140 km/h). The 4500/5500 Series maximum vehicle speed
can be set between 40 mph (64 km/h) and 85 mph
(136 km/h). See your local authorized dealer to enable this
feature.
NOTE:DO NOT set the maximum vehicle speed to a value
greater than what the vehicle tires are rated for.
Operating Precautions
Avoid Overheating The Engine
The temperature of the engine coolant (antifreeze) (a
mixture of 50% ethylene-glycol and 50% water) must not
exceed the normal range of the temperature gauge 240°F
(116°C) with a 21 psi (145 kPa) coolant pressure cap.
Usually the engine coolant (antifreeze) temperature indi-
cated during operation will be to the left of center in the
normal range of the gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low engine coolant (antifreeze)
temperature below the normal range on the gauge 140°F
(60°C) can be harmful to the engine. Low engine coolant
(antifreeze) temperature can cause incomplete combustion
which allows carbon and varnish to form on piston rings
and injector nozzles. Also, the unburned fuel can enter the
crankcase, diluting the lubricating oil and causing rapid
wear to the engine.
Cooling System Tips — Automatic Transmission
To reduce potential for engine and transmission overheat-
ing in high ambient temperature conditions, take the
following actions:
• City Driving —
When stopped, shift the transmission into NEUTRAL and
increase engine idle speed.
• Highway Driving —
Reduce your speed.
• Up Steep Hills —
Select a lower transmission gear.
• Air Conditioning —
Turn it off temporarily.
136 STARTING AND OPERATING
•Parking brake must not be applied.
• Brake pedal must not be applied.
• No vehicle, brake or clutch switch faults present.
• Vehicle engine must be running.
• PTO must be correctly installed using the vehicle pro-
vided circuits.
The customer may choose to use the PTO while the vehicle
is moving. To do so, the PTO function must be activated
prior to taking the vehicle out of PARK. This is accom-
plished by activating the upfitter-provided PTO on/off
switch. At this point, the customer may place the vehicle in
a forward or reverse gear and have PTO operation once the
vehicle begins to move. To disengage PTO operation and
return to “standard vehicle operation” simply toggle the
on/off switch to the OFF position.
NOTE: For application specific information with respect
to PTO and pump requirements and additional vehicle
information (wiring schematics, preset idle values, engine
speed limits, and vehicle hardware and software require-
ments) please refer to the Body Builders Guide by access-
ing
rambodybuilder.comand choosing the appropriate
links.
ENGINE RUNAWAY
Diesel engine runaway is a rare condition affecting diesel
engines, where the engine consumes its own lubrication oil
and runs at higher and higher RPM until it overspeeds to
a point where it destroys itself due to either mechanical
failure or engine seizure through lack of lubrication.
WARNING!
In case of engine runaway due to flammable fumes
from fuel spills or turbocharger oil leaks being sucked
into the engine, do the following to help avoid per-
sonal injury and/or vehicle damage:
1. Turn the ignition switch to the OFF position.
2. Using a CO2 or dry chemical type fire extinguisher,
direct the spray from the fire extinguisher into the
grille on the passenger side so that the spray enters the
engine air intake.
The inlet for the engine air intake is located behind the
passenger side headlamp and receives air through the
grille.
156 STARTING AND OPERATING
MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
• Failure to properly maintain your vehicle or perform
repairs and service when necessary could result in
more costly repairs, damage to other components or
negatively impact vehicle performance. Immediately
have potential malfunctions examined by an autho-
rized dealership or qualified repair center.
(Continued)
CAUTION! (Continued)
•Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage your engine,
transmission, power steering or air conditioning.
Such damage is not covered by the New Vehicle
Limited Warranty. If a flush is needed because of
component malfunction, use only the specified fluid
for the flushing procedure.
Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals. The best time to check the
oil level is before starting the engine after it has been
parked overnight. When checking oil after operating the
engine, first ensure the engine is at full operating tempera-
ture, then wait for 30 minutes after engine shutdown to
check the oil.
176 MAINTAINING YOUR VEHICLE
Engine Air Cleaner Filter
CAUTION!
All air entering the engine intake must be filtered. The
abrasive particles in unfiltered air will cause rapid
wear to engine components.
WARNING!
The air induction system (air cleaner, hoses, etc.) pro-
vides a measure of protection. Do not remove the air
induction system (air cleaner, hoses, etc.) unless such
removal is necessary for repair or maintenance. Make
sure that no one is near the engine compartment before
starting the vehicle with the air induction system (air
cleaner, hoses, etc.) removed. Failure to do so can result
in serious personal injury.
The condition of the air cleaner filter is monitored by the
Engine Control Module. The “SERVICE AIR FILTER”
message will display in the instrument cluster when ser-
vice is required. Refer to “Instrument Cluster Display” in
“Understanding Your Instrument Panel” for further infor-
mation. The “SERVICE AIR FILTER” message could be displayed
periodically. This is because engine air flow requirements
change based on driving conditions. As the filter becomes
more restrictive and air flow requirements increase the
“SERVICE AIR FILTER” message will be displayed. The
message may not be displayed in subsequent drive cycles
if the same conditions are not met. The air filter element
should be replaced within 250 miles (402 km) from the first
time this message is displayed to ensure proper engine
operation during all driving conditions.
CAUTION!
Driving with a restricted air filter can cause engine
damage. Driving in dusty environments for extended
periods will lead to rapid air filter plugging. Action
should be taken as soon as the “SERVICE AIR FIL-
TER” message is displayed.
180 MAINTAINING YOUR VEHICLE