5. After engine start-up, check to see that there is oilpressure.
6. Allow the engine to idle about three minutes until the manifold heaters have completed the post-heat cycle.
7. Release the parking brake and drive.
NOTE:
• Engine idle speed will automatically increase to 1,000
RPM and engage the Variable Geometry Turbocharger at
low coolant temperatures to improve engine warm-up.
• The engine may not automatically crank after the engine
Wait To Start telltale goes off if a door or the hood is
ajar.
• If the engine stalls, or if the ignition switch is left ON for
more than two minutes after the “Wait To Start Light”
goes out, reset the grid heaters by turning the ignition
switch to the OFF position for at least five seconds and
then back ON. Repeat steps 1 through 7 of “Keyless
Enter-N-Go Starting Procedure – Engine Manifold Air
Temperature Below 66° F (19° C).”Extreme Cold Weather
The Cummins diesel engine is equipped with several
features designed to assist cold weather starting and op-
eration:
• The engine block heater is a resistance heater installed in
the water jacket of the engine just above and behind the
oil filter. It requires a 110–115 Volt AC electrical outlet
with a grounded, three-wire extension cord.
NOTE: The engine block heater cord is a factory installed
option. If your vehicle is not equipped, heater cords are
available from your authorized MOPAR dealer.
• A 12 Volt heater built into the fuel filter housings aid in
preventing fuel gelling. It is controlled by a built-in
thermostat.
• A heated intake air system both improves engine start-
ing and reduces the amount of white smoke generated
by a warming engine.
5
STARTING AND OPERATING 125
Normal Starting Procedure — Engine Manifold Air
Temperature Above 66° F (19° C)
Observe the instrument panel cluster lights when starting
the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission.For vehicles equipped with a manual transmission, fully
press and hold the clutch pedal and shift into NEU-
TRAL.
3. Turn the ignition switch to the ON position and watch the instrument panel cluster lights.
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO
NOT START the engine before you drain the water
from the fuel filters to avoid engine damage. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
rator Filter” in “Maintaining Your Vehicle” for further
information. 4. Turn the ignition switch to the START position and
crank the engine. Do not press the accelerator during
starting.
CAUTION!
Do not crank engine for more than 15 seconds at a time
or starter motor damage may result. Turn the ignition
switch to the OFF position and wait at least two
minutes for the starter to cool before repeating start
procedure.
5. When the engine starts, release the key fob.
6. Check that the oil pressure warning light has turned off.
7. Release the parking brake.
Starting Procedure — Engine Manifold Air
Temperature 0°F To 66°F (–18°C to 19°C)
NOTE: The temperature displayed in the instrument clus-
ter does not necessarily reflect the engine manifold air
temperature. Refer to “Instrument Cluster Display” in
“Understanding Your Instrument Panel” for further infor-
mation. When engine temperatures fall below 66°F (19°C)
the “Wait To Start Light” will remain on indicating the
intake manifold heater system is active.
126 STARTING AND OPERATING
Follow the steps in the “Normal Starting” procedure
except:
1. The “Wait To Start” telltale will remain on for a period oftime that varies depending on the engine temperature.
2. While the Wait To Start” telltale is on, the instrument
cluster will additionally display a gauge or bar whose
initial length represents the full Wait To Starttime
period. Its length will decrease until it disappears when
the Wait To Start time has elapsed.
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO
NOT START engine before you drain the water from
the fuel filters to avoid engine damage. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
rator Filter” in “Maintaining Your Vehicle” for further
information.
3. After the “Wait To Start” telltale goes off, turn the ignition switch to the START position. Do not press the
accelerator during starting.
CAUTION!
Do not crank engine for more than 15 seconds at a time
or starter motor damage may result. Turn the ignition
switch to the OFF position and wait at least two
minutes for the starter to cool before repeating start
procedure.
4. After engine start-up, check that the oil pressure warn- ing light has turned off.
5. Allow the engine to idle about three minutes until the manifold heaters have completed the post-heat cycle.
6. Release the parking brake and drive.
NOTE:
• Engine idle speed will automatically increase to
1,000 RPM and engage the Variable Geometry Turbo-
charger at low coolant temperatures to improve engine
warm-up.
• Automatic equipped vehicles with optional Keyless
Enter-N-Go – If the start button is pushed once while in
park with the ignition off and driver ’s foot on the brake
pedal, the vehicle will automatically crank and start
after the Wait to Start time has elapsed. If it is desired to
5
STARTING AND OPERATING 127
WARNING!(Continued)
•Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a number
of reasons. A child or others could be seriously or
fatally injured. Children should be warned not to
touch the parking brake, brake pedal or the gear
selector.
• Do not leave the key fob in or near the vehicle, or in
a location accessible to children, and do not leave the
ignition of a vehicle equipped with Keyless Enter-
N-Go in the ACC or ON/RUN mode. A child could
operate power windows, other controls, or move the
vehicle.
NORMAL OPERATION — DIESEL ENGINE
Observe the following when the engine is operating.
• All message center lights are off.
• Malfunction Indicator Light (MIL) is off.
• Engine oil pressure is above 10 psi (69 kPa) at idle.
• Voltmeter operation:
The voltmeter may show a gauge fluctuation at various
engine temperatures. This cycling operation is caused by
the post-heat cycle of the intake manifold heater system.
The number of cycles and the length of the cycling opera-
tion is controlled by the engine control module. Post-heat
operation can run for several minutes, and then the elec-
trical system and voltmeter needle will stabilize.
The cycling action will cause temporary dimming of the
headlamps, interior lamps, and also a noticeable reduction
in blower motor speed.
130 STARTING AND OPERATING
Engine Warm-Up
Avoid full throttle operation when the engine is cold. When
starting a cold engine, bring the engine up to operating
speed slowly to allow the oil pressure to stabilize as the
engine warms up.
NOTE:High-speed, no-load running of a cold engine can
result in excessive white smoke and poor engine perfor-
mance. No-load engine speeds should be kept under 1,200
RPM during the warm-up period, especially in cold ambi-
ent temperature conditions.
Your vehicle is equipped with a turbo speed limiter, this
feature limits the engine speed to 1,200 RPM when engine
coolant temperatures are below 70°F (21°C). This feature is
designed to protect the turbocharger from damage and will
only operate in PARK or NEUTRAL.
If temperatures are below 32°F (0°C), operate the engine at
moderate speeds for five minutes before full loads are
applied.
NOTE: If ambient temperatures are low and the coolant
temperature is below 180°F (82°C), the engine idle speed
will slowly increase to 1,000 RPM after two minutes of idle,
if the following conditions are met:
• Foot is off brake pedal and throttle pedal. •
Automatic transmission is in PARK.
• Vehicle speed is 0 mph (0 km/h).
• Applying the throttle will cancel fast idle.
• Operating the exhaust brake at idle will greatly improve
warm up rate and will help keep the engine close to
operating temperature during extended idle.
Engine Idling
Avoid prolonged idling, long periods of idling may be
harmful to your engine because combustion chamber tem-
peratures can drop so low that the fuel may not burn
completely. Incomplete combustion allows carbon and
varnish to form on piston rings, engine valves, and injector
nozzles. Also, the unburned fuel can enter the crankcase,
diluting the oil and causing rapid wear to the engine.
If the engine is allowed to idle or the truck is driven on low
engine speed drive cycles for more than 2 hours, the
system will automatically enter an emissions operating
mode that will increase the engine idle speed to 900 RPM
(1050 RPM for Chassis Cab). While in this mode, which is
designed to help maintain the diesel particulate filter, the
engine idle speed will return to normal when the brake
pedal is applied. A small change in engine tone or a slight
change in engine performance while accelerating may also5
STARTING AND OPERATING 133
JUMP STARTING
WARNING!
•To prevent personal injury or damage to clothing, do
not allow battery fluid to contact eyes, skin or
fabrics. Do not lean over a battery when connecting
jumper cables or allow cable clamps to touch each
other. Keep open flames or sparks away from battery
vent holes. Always wear eye protection when work-
ing with batteries.
• Do not use a booster battery or any other booster
source that has a greater than 12 Volt system, i.e., do
not use a 24 Volt power source.
NOTE: Replacement batteries should both be of equal size
to prevent damage to the vehicle’s charging system.
Your vehicle is equipped with two 12 Volt batteries. If it
becomes necessary to use a booster battery with jumper
cables to start a vehicle’s engine because its batteries are
discharged, the following procedure should be used:
Set the parking brake and place an automatic transmission
in PARK (or NEUTRAL for a manual transmission).
Turn off lights, heater and other electrical loads. Observe
charge indicator (if equipped) in both batteries. If the indicator (if equipped) is light or yellow on either battery,
replace that battery.CAUTION!
Use the jump start procedure only when the charge
indicator (if equipped) in both batteries is dark in the
center. Do not attempt jump starting when either
battery charge indicator (if equipped) is light or yel-
low. If the charge indicator (if equipped) has a green
dot in the center, failure to start is not due to a
discharged battery and cranking system should be
checked.
1. Attach one jumper cable to the positive terminal of booster battery and the other end of the same cable to
the positive terminal of the discharged battery.
NOTE: Do not connect jumper cables to the fuses. Only
use the jump post when connecting jumper cables.
WARNING!
Do not permit vehicles to touch each other as this could
establish a ground connection and personal injury
could result.
170 WHAT TO DO IN EMERGENCIES
•A maximum blend of 20% biodiesel, meeting ASTM
specification D-7467 may be used with your Cummins
diesel engine. (Pickup models and Chassis Cab models
configured with B20 capability.)
• Use of biodiesel mixture in excess of 20% can negatively
impact the fuel filter’s ability to separate water from the
fuel, resulting in high pressure fuel system corrosion or
damage.
• Ethanol blends are not recommended or approved for
use with your Cummins diesel engine.
• In addition, commercially available fuel additives are
not necessary for the proper operation of your Cummins
diesel engine.
Intervention Regeneration Strategy — Message
Process Flow
The Cummins diesel engine meets all EPA Heavy Duty
Diesel Engine Emissions Standards, resulting in one of the
lowest emitting diesel engines ever produced.
To achieve these emissions standards, your vehicle is
equipped with a state-of-the-art engine and exhaust sys-
tem. The engine and exhaust after-treatment system work
together to achieve the EPA Heavy Duty Diesel Engine Emissions Standards. These systems are seamlessly inte-
grated into your vehicle and managed by the Cummins
Powertrain Control Module (PCM). The PCM manages
engine combustion to allow the exhaust system’s catalyst
to trap and burn Particulate Matter (PM) pollutants, with
no input or interaction on your part.
If the engine is allowed to idle or the truck is driven on low
engine speed drive cycles for more than 2 hours, the
system will automatically enter an emissions operating
mode that will increase the engine idle speed to 900 RPM
(1050 RPM for Chassis Cab). While in this mode, which is
designed to help maintain the diesel particulate filter, the
engine idle speed will return to normal when the brake
pedal is applied. A small change in engine tone or a slight
change in engine performance while accelerating may also
be noticeable at speeds below 20 mph (32 kmh). This
operating mode may last for up to an hour of idle time, or
around 20 minutes of driving time.
Additionally, your vehicle has the ability to alert you to
additional maintenance required on your truck or engine.
Refer to “Instrument Cluster Display” in “Understanding
Your Instrument Panel” for further information.
7
MAINTAINING YOUR VEHICLE 189
MS.90032) and distilled water for proper corrosion pro-
tection of your engine which contains aluminum com-
ponents.
• Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean.
• Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install ONLY
the correct type thermostat. Other designs may result in
unsatisfactory engine coolant (antifreeze) performance,
poor gas mileage, and increased emissions.
Charge Air Cooler — Inter-Cooler
The charge air cooler is positioned below the radiator and
the air conditioner condenser. Air enters the engine
through the air cleaner and passes through the turbo-
charger, where it is pressurized. This pressurized air rap-
idly reaches high temperature. The air is then directed
through a hose to the charge air cooler and through another
hose to the intake manifold of the engine. The air entering the engine has been cooled by about 50° to 100°F (10° to
38°C). This cooling process enables more efficient burning
of fuel resulting in fewer emissions.
To guarantee optimum performance of the system, keep
the surfaces of the charge air cooler, condenser and radiator
clean and free of debris. Periodically check the hoses
leading to and from the charge air cooler for cracks or loose
clamps resulting in loss of pressure and reduced engine
performance.
Brake System
Brake Master Cylinder — Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service, or immediately
if the “Brake System Warning Light” indicates system
failure.
The brake master cylinder has a translucent plastic reser-
voir. On the outboard side of the reservoir, there is a
“MAX” mark and a “MIN” mark. The fluid level must be
kept within these two marks. Do not add fluid above the
full mark because leakage may occur at the cap.7
MAINTAINING YOUR VEHICLE 195