2017 Ram 3500 fuel

NOTE:Ensure funnel is inserted fully to hold flapper door
open.
3. Pour fuel into funnel opening.
4. Remove funnel from filler pipe, clean off prior to putting back in the jack kit.
CAUTION!
To avoid fuel spillage and overfilling, do not “top off”
the fuel tank after filling.
WARNING!
•Never have any smoking materials lit in or near the
vehicle when the fuel door is open or the tank is
being filled.
• Never add fuel when the engine is running. This is
in violation of most state and federal fire regulations
and may cause the “Malfunction Indicator Light” to
turn on.
• A fire may result if fuel is pumped into a portable
container that is inside of a vehicle. You could be
burned. Always place fuel containers on the ground
while filling.
ADDING FUEL — CHASSIS CAB MODELS
CAUTION!
To avoid fuel spillage and overfilling, do not “top off”
the fuel tank after filling.
NOTE:
• When the fuel nozzle “clicks” or shuts off, the fuel tank
is full.
Emergency Fuel Fill Location
162 STARTING AND OPERATING

•Tighten the fuel filler cap until you hear a “clicking”
sound. This is an indication that the fuel filler cap is
properly tightened.
• Make sure that the fuel filler cap is tightened each time
the vehicle is refueled.
WARNING!
A fire may result if fuel is pumped into a portable
container that is on a truck bed. You could be burned.
Always place fuel containers on the ground while
filling.
Fuel Filler Cap
If the fuel filler cap is lost or damaged, be sure the
replacement cap is for use with this vehicle.
CAUTION!
Damage to the fuel system or emission control system
could result from using an improper fuel tank filler
tube cap. A poorly fitting cap could let impurities into
the fuel system.
WARNING!
• Never have any smoking materials lit in or near the
vehicle when the fuel filler cap is removed or the
tank filled.
• Never add fuel to the vehicle when the engine is
running.
Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause severe
damage to the engine fuel system. Proper maintenance of
the engine fuel filter and fuel tank is essential. Refer to
“Maintenance Procedures” in “Maintaining Your Vehicle”
for further information.
Bulk Fuel Storage — Diesel Fuel
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with water
will promote the growth of “microbes.” These microbes
form “slime” that will clog the fuel filtration system and
lines. Drain condensation from the supply tank and change
the line filter on a regular basis.
NOTE: When a diesel engine is allowed to run out of fuel,
air is pulled into the fuel system.
5
STARTING AND OPERATING 163

If the vehicle will not start, refer to “Maintenance
Procedures/Priming If The Engine Has Run Out Of Fuel”
in “Maintaining Your Vehicle” for further information.
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a very stable
product with a long shelf life. If DEF is kept in tempera-
tures between 10° and 90°F (-12° and 32°C), it will last a
minimum of one year.
DEF is subject to freezing at the lowest temperatures.
For example, DEF may freeze at temperatures at or below
12° F (-11° C). The system has been designed to operate in
this environment.
NOTE:When working with DEF, it is important to know
that:
• Any containers or parts that come into contact with DEF
must be DEF compatible (plastic or stainless steel). Copper, brass, aluminum, iron or non-stainless steel
should be avoided as they are subject to corrosion by
DEF.
• If DEF is spilled, it should be wiped up completely.
Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument cluster) will
display the level of DEF remaining in the tank. Refer to
“Instrument Cluster” and “Instrument Cluster Descrip-
tions” in “Understanding Your Instrument Panel” for fur-
ther information.
NOTE:
•Driving conditions (altitude, vehicle speed, load, etc.)
will effect the amount of DEF that is used in your
vehicle.
• Another factor is that outside temperature can affect
DEF consumption. In cold conditions, 12° F (-11° C) and
below, the DEF gauge needle can stay on a fixed position
and may not move for extended periods of time. This is
a normal function of the system.
164 STARTING AND OPERATING

•There is an electric heater inside the DEF tank that
automatically works when necessary. And if the DEF
supply does freeze, the truck will operate normally until
it thaws.
DEF Fill Procedure
NOTE: Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for the correct fluid type.
1. Remove cap from DEF tank (located on drivers side of the vehicle or in fuel door).
1 — Diesel Exhaust Fluid Fill Location
2 — Diesel Fuel Fill Location
2. Insert DEF fill adapter/nozzle into DEF tank filler neck.
DEF Filler Cap Chassis Cab Models
DEF Filler Cap And Fuel Fill 1500/2500/3500 Models
5
STARTING AND OPERATING 165

CAUTION!
•To avoid DEF spillage, and possible damage to the
DEF tank from overfilling, do not “top off” the DEF
tank after filling.
• DO NOT OVERFILL. DEF will freeze below 12ºF
(-11ºC). The DEF system is designed to work in
temperatures below the DEF freezing point, how-
ever, if the tank is overfilled and freezes, the system
could be damaged.
(Continued)
CAUTION! (Continued)
•When DEF is spilled, clean the area immediately
with water and use an absorbent material to soak up
the spills on the ground.
• Do not attempt to start your engine if DEF is acci-
dentally added to the diesel fuel tank as it can result
in severe damage to your engine, including but not
limited to failure of the fuel pump and injectors.
• Never add anything other than DEF to the tank –
especially any form of hydrocarbon such as diesel
fuel, fuel system additives, gasoline, or any other
petroleum-based product. Even a very small amount
of these, less than 100 parts per million or less than
1 oz. per 78 gallons (295 liters) will contaminate the
entire DEF system and will require replacement. If
owners use a container, funnel or nozzle when refill-
ing the tank, it should either be new or one that is
has only been used for adding DEF. MOPAR pro-
vides an attachable nozzle with its DEF for this
purpose.
3. Stop filling the DEF tank immediately when any of the following happen: DEF stops flowing from the fill bottle
into the DEF tank, DEF splashes out the filler neck, or a
DEF pump nozzle automatically shuts off.
Filling The DEF Tank
166 STARTING AND OPERATING

two natural components of the air we breathe. You can
operate with the comfort that your vehicle is contributing
to a cleaner, healthier world environment for this and
generations to come.
System Overview
This vehicle is equipped with a Diesel Exhaust Fluid (DEF)
injection system and a Selective Catalytic Reduction (SCR)
catalyst to meet the emission requirements.
The DEF injection system consists of the following compo-
nents:
•DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines
• DEF control module
• NOx sensors
• Temperature sensors
• SCR catalyst
• UQS Sensor The DEF injection system and SCR catalyst enable the
achievement of diesel emissions requirements; while main-
taining outstanding fuel economy, drivability, torque and
power ratings.
Refer to
Instrument Cluster Display” in “Understanding
Your Instrument Panel” for system messages and warn-
ings.
NOTE:
• Your vehicle is equipped with a DEF injection system.
You may occasionally hear an audible clicking noise.
This is normal operation.
• The DEF pump will run for a period of time after engine
shutdown to purge the DEF system. This is normal
operation.
168 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED 68RFE (2500/3500 Models) .........174
 ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED AS69RC HD (3500/CHASSIS CAB
MODELS) ............................ .175
 MAINTENANCE PROCEDURES .............176
▫ Engine Oil .......................... .176
▫ Engine Air Cleaner Filter .................180
▫ Draining Fuel/Water Separator Filter ........184
▫ Engine Mounted Fuel Filter Replacement ......185
▫ Underbody Mounted Fuel Filter Replacement . . .186
▫ Priming If The Engine Has Run Out Of Fuel . . .188
▫ Intervention Regeneration Strategy — Message
Process Flow ......................... .189
▫ Diesel Exhaust Fluid .....................190 ▫
Maintenance-Free Batteries ................190
▫ Cooling System ....................... .191
▫ Charge Air Cooler — Inter-Cooler ...........195
▫ Brake System ........................ .195
▫ Clutch Hydraulic System .................196
▫ Transfer Case — If Equipped ..............197
▫ Manual Transmission — If Equipped .........197
▫ Automatic Transmission — If Equipped .......197
▫ Noise Control System Required Maintenance &
Warranty ........................... .200
 FLUID CAPACITIES ..................... .204
 FLUIDS, LUBRICANTS AND GENUINE PARTS . .205
▫ Engine ............................. .205
▫ Chassis ............................ .207
7

2. Install the air cleaner cover onto the housing assemblylocating tabs.
3. Install screws to secure the air cleaner cover to the housing assembly.
Draining Fuel/Water Separator Filter
There are two fuel filter assemblies. One is located on the
driver’s side of the engine. The best access to this water
drain valve is from under the hood. The second one is on
the under body, located in front of the rear axle above the
drive shaft on pick-up models. The Chassis Cab models
second filter location is on the frame behind the front axle.
The best access to this water drain valve is from under the
vehicle.
CAUTION!
•Do not drain the fuel/water separator filter when the
engine is running.
• Diesel fuel will damage blacktop paving surfaces.
Drain the filter into an appropriate container.
If water is detected in the water separator while the engine
is running, or while the ignition switch is in the ON
position, the “Water In Fuel Indicator Light” will illumi-
nate and an audible chime will be heard five times. At this point you should stop the engine and drain the water from
both of the filters.
CAUTION!
If the “Water In Fuel Indicator Light” remains on, DO
NOT START the engine before you drain water from
the fuel filters to avoid engine damage.
If the “Water In Fuel Indicator Light” comes on and a single
chime is heard while you are driving, or with the ignition
switch in the ON position, there may be a problem with
your water separator wiring or sensor. See your authorized
dealer for service.
Upon proper draining of the water from both fuel filters,
the “Water In Fuel Indicator Light” will remain illuminated
for approximately 10 seconds. If the water was drained
while the engine was running, the “Water In Fuel Indicator
Light” may remain on for approximately three minutes.
NOTE: Care should be taken in disposing of used fluids
from your vehicle. Used fluids, indiscriminately discarded,
can present a problem to the environment. Contact an
authorized dealer, service station, or government agency
for advice on recycling programs and for where used fluids
and filters can be properly disposed of in your area.
184 MAINTAINING YOUR VEHICLE