Page 82 of 228

Mileage or time passed (whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Completely fill the Diesel Exhaust Fluid tank. X X X X X X X X X X X X X X X
Inspect the CV/Universal joints. XX X X X
Inspect front suspension, tie rod ends, and replace
if necessary. XXX X X X X
Inspect the front and rear axle fluid. If gear oil leak-
age is suspected, check the fluid level. If using your
vehicle for police, taxi, fleet, off-road or frequent
trailer towing change the axle fluid. XX X X X
Inspect the brake linings, parking brake function. X X X X X X X
Inspect the transfer case fluid. XX X
Additional Maintenance
Replace cabin air filter X X X X X X X
Drain water from fuel filter assembly. X X X X X X X X X X
Replace fuel filter and drain water from the fuel filter
assembly. XX X X X
Replace engine air filter. XX X X X
80 MAINTENANCE SCHEDULE
Page 83 of 228

Mileage or time passed (whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Flush and replace the engine coolant at 10 years or
150,000 miles (240,000 km) whichever comes first. XX
Replace accessory drive belt(s). X
Inspect the transfer case fluid, change for any of
the following: police, taxi, fleet, or frequent trailer
towing. XX
Change transfer case fluid. X
WARNING!
•You can be badly injured working on or around a
motor vehicle. Do only service work for which you
have the knowledge and the right equipment. If you
have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
(Continued)
WARNING! (Continued)
•Failure to properly inspect and maintain your vehicle
could result in a component malfunction and effect
vehicle handling and performance. This could cause
an accident.
6
MAINTENANCE SCHEDULE 81
Page 84 of 228
Additional Maintenance — B6 To B20 Biodiesel
NOTE:
•Under no circumstances should oil change intervals
exceed 8,000 miles (12,875 km) or six months, whichever
comes first when using biodiesel blends greater
than 5% (B5). •
The owner is required to monitor mileage for B6-B20
biodiesel, the automatic oil change indicator system
does not reflect the use of biofuels.
Additional Maintenance Chart — B6 to B20 Biodiesel
Mileage or time passed (whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional B6 to B20 Maintenance
Replace fuel filter and drain water from the fuel filter
assembly. XXX X X X X
82 MAINTENANCE SCHEDULE
Page 205 of 228
Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to the
mileage at which service was performed.
MILES 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000
KILOME-
TERS108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000
Exhaust
system-
inspect
Air cleaner
assembly-
inspect
ODOM-
ETER
READING
PER-
FORMED
BY
PER-
FORMED
AT
7
MAINTAINING YOUR VEHICLE 203
Page 214 of 228

Maintenance Chart — Cummins Diesel Engine
Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change engine oil every 15,000
miles (24 000 km) or six months or
500 Hours or sooner if prompted by
the oil change indicator system,
whichever comes first. ** XXXXXXXXXXXXXXXXX X XX
Additional Inspections
Check the Diesel Exhaust Fluid
(DEF) tank, refill if necessary. XXXXXXXXXXXXXXXXX X XX
Rotate the tires. X X X X X X X X X X X X X X X X X X X X
Lubricate front drive shaft fitting
(4x4). XXXXXXXXXXXXXXXXX X XX
Lubricate outer tie rod ends. X X X X X X X X X X X X X X X X X X X X
Inspect engine air filter, replace if
necessary. **** XX XX XX XX X X
212 MAINTENANCE SCHEDULE
Page 215 of 228
Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Inspect the front suspension, tie rod
ends and boot seals for cracks or
leaks and all parts for damage,
wear, improper looseness or end
play; replace if necessary. XX XX XX XX X X
Inspect the brake linings. X X X X X X
Inspect and adjust parking brake. XXXXX X
Inspect drive belt; replace as
necessary. XXXXXX
Inspect wheel bearings. XXXX X
Additional Maintenance
Replace cabin air filter. XXXXX X
Replace engine fuel filter element. X X X X X X X X X X
8
MAINTENANCE SCHEDULE 213
Page 216 of 228

Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Replace chassis mounted fuel filter
element. XX XX XX XX X X
Inspect the front and rear axle
surfaces. If gear oil leakage is
suspected, check the fluid level. If
using your vehicle for police, taxi,
fleet, off-road or frequent trailer
towing change the axle fluid. *
Inspect the transfer case fluid (4x4),
change for any of the following:
police, taxi, fleet, or frequent trailer
towing. XXXX X
Change the transfer case fluid (4x4).XX
Change automatic transmission
fluid (AS69RC transmission only). XXXX X
Change the automatic transmission
fluid and sump filter (AS69RC
transmission only). XX
214 MAINTENANCE SCHEDULE
Page 217 of 228
Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change automatic transmission
fluid and filter(s) if using your
vehicle for any of the following:
police, fleet, or frequent trailer
towing (68RFE transmission only). XX
Change automatic transmission
fluid and filter(s). X
Change the manual transmission
fluid if using your vehicle for any of
the following: police, fleet, or
frequent trailer towing. XX
Replace Crankcase Ventilation
Filter (CCV). XX
Flush and replace power steering
fluid. X
Flush and replace engine coolant.
*** X
Adjust valve lash clearance. X
8
MAINTENANCE SCHEDULE 215