2017 KIA BORREGO fuel pump

Introduction
6
1
Diesel engine
Diesel fuel
Diesel engine must be operated only
on commercially available diesel fuelthat complies with EN 590 or compa-
rable standard. (EN stands for
"European Norm"). Do not use
marine diesel fuel, heating oils, or
non-approved fuel additives, as this
will increase wear and cause dam-age to the engine and fuel system.
The use of non-approved fuels and /
or fuel additives will result in a limita-
tion of your warranty rights.
Diesel fuel of above cetane 51 is
used in your vehicle. If two types of
diesel fuel are available, use summer
or winter fuel properly according to
the following temperature conditions.
Summer type
diesel fuel.
Winter type diesel fuel.
Watch the fuel level in the tank very
carefully : If the engine stops through
fuel failure, the circuits must be com-
pletely purged to restart.
Biodiesel
Commercially supplied Diesel blends of no more than 7% biodiesel, com-
monly known as "B7 Diesel" may be
used in your vehicle if Biodiesel meets
EN 14214 or equivalent specifications.
(EN stands for "European Norm"). The
use of biofuels exceeding 7% made
from rapeseed methyl ester (RME),
fatty acid methyl ester (FAME), veg-
etable oil methyl ester (VME) etc. or
mixing diesel exceeding 7% with
biodiesel will cause increased wear ordamage to the engine and fuel sys-
tem. Repair or replacement of worn ordamaged components due to the use
of non approved fuels will not be cov-
ered by the manufactures warranty.
CAUTION
Never use any fuel, whether diesel or B7 biodiesel or oth-erwise, that fails to meet the latest petroleum industryspecification.
Never use any fuel additives or treatments that are not rec-ommended or approved by the vehicle manufacturer.
CAUTION
Do not let any gasoline or waterenter the tank. This would makeit necessary to drain it out and to bleed the lines to avoid jam-ming the injection pump anddamaging the engine.
CAUTION - Diesel Fuel
(if equipped with DPF)
It is recommended to use the regulated automotive diesel fuelfor diesel vehicle equipped with the DPF system.
If you use diesel fuel includinghigh sulfur (more than 50 ppmsulfur) and unspecified addi-tives, it can cause the DPF sys- tem to be damaged and whitesmoke can be emitted.

Features of your vehicle
80
4
Fuel Filter Warning Light
(Diesel Engine)
This warning light illuminates:
Once you set the ignition switch or Engine Start/Stop Button to the ON position.
- It illuminates for approximately 3seconds and then goes off.
When water has accumulated inside the fuel filter.
In this case, remove the water from
the fuel filter.
For more details, refer to “Fuel
Filter” in chapter 8.
Exhaust system (DPF)
warning light (Diesel Engine)
This warning light illuminates:
When there is a malfunction with Diesel Particulate Filter (DPF) system.
When this warning light illumi- nates, it may turn off after driving
the vehicle: - at more than 60km/h (37 mph), or
- at more than 2nd gear with 1500~ 2000 engine rpm for a certain
time (for about 25 minutes).
If the this warning light blink in spiteof the procedure (at this time LCD
warning message will be displayed),
we recommend that you have the
DPF system checked by an author-
ized Kia dealer.
CAUTION - Fuel Filter
Warning Light
When the Fuel Filter Warning
Light illuminates, enginepower (vehicle speed & idle speed) may decrease.
If you keep driving with the warning light on, engine parts(injector, common rail, highpressure fuel pump) may be damaged. If this occurs, werecommend that you have thevehicle inspected by an authorized Kia dealer as soonas possible.
CAUTION - Diesel Engine
with DPF (if equipped)
If you continue to drive with the DPF warning light blinking for along time, the DPF system can be damaged and fuel consump-tion can worsen.

Maintenance
6
8
Engine compartment precau- tions (Diesel engine)
• The piezo injector operates at high
voltage (maximum 200v). Therefore,
the following accidents may occur.
- Direct contact with the injector orinjector wiring may cause electric
shock or damage your muscle or
nerve system.
- The electromagnetic wave from the operating injector may cause
the artificial heart pacemaker tomalfunction.
Follow the safety tips provided below, when you are checking theengine room while the engine is
running.
- Do not touch the injector, injectorwirings, and the engine computer
while the engine is running.
- Do not remove the injector con- nector while the engine is running.
- People using pacemakers must not go near the engine while the
engine is starting or running.WARNING - Maintenance
work
Performing maintenance work on a vehicle can be danger-
ous. You can be seriously
injured while performing some
maintenance procedures. If
you lack sufficient knowledge
and experience or the propertools and equipment to do the
work, we recommend that the
system be servied by an
authorized Kia dealer.
Working under the hood with the engine running is danger-
ous. It becomes even more
dangerous when you wear jew-
elry or loose clothing. These
can become entangled in mov-
ing parts and result in injury.
Therefore, if you must run the
engine while working under the
hood, make certain that you
remove all jewelry (especially
rings, bracelets, watches, and
necklaces) and all neckties,
scarves, and similar loose
clothing before getting near theengine or cooling fans.WARNING - Diesel Engine
Never work on the injection sys- tem with the engine running orwithin 30 seconds after shutting
off the engine. High-pressure
pump, rail, injectors and high-pressure pipes are subject to
high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause
serious injury, if it touches the
body. People using pacemakers
should not move more than
30cm closer to the ECU orwiring harness within the
engine room while the engine is
running, since the high currents
in the electronic engine control
system produce considerable
magnetic fields.

Maintenance
18
8
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filterchanges are required. Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary. Fuel filter cartridge (for diesel) A clogged filter can limit the speed at
which the vehicle may be driven,damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently.
After installing a new filter, run the
engine for several minutes, and
check for leaks at the connections.
We recommend that the fuel filter be
replaced by an authorized Kia dealer.
Fuel filter (for gasoline)
Kia gasoline vehicle is equipped a
lifetime fuel filter that integrated with
the fuel tank. Regular maintenance
or replacement is not needed but
depends on fuel quality. If there are
some important safety matters like
fuel flow restriction, surging, loss of
power, hard starting problem etc, fuelfilter inspection or replace is needed.
We recommend that the fuel filter be
Inspected or replaced by an author-
ized Kia dealer.Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. We recommend that the fuel
lines, fuel hoses and connections be
replaced by an authorized Kia dealer.
WARNING
- Diesel only
Never work on the injection sys- tem with the engine running orwithin 30 seconds after shutting
off the engine. High pressure
pump, rail, injectors and highpressure pipes are subject to
high pressure even after the
engine stops. The fuel jet pro-
duced by fuel leaks may cause
serious injury, if it touches the
body. People using pacemakers
should not more move than 30
cm closer to the ECU or wiring
harness within the engine roomwhile the engine is running,since the high currents in the
Common Rail system produce
considerable magnetic fields.
CAUTION
When you are inspecting the belt, place the ignition switch inthe LOCK/OFF or ACC position.

Maintenance
64
8
Engine compartment main fuse panel
Fuse NameFuse ratingCircuit Protected
FRT/RR WASHER10AFront/Rear Washer Motor Relay
STOP LAMP20AFAM(STOP SIGNAL 7.5A), DBC Relay, Stop Signal Relay
KEY SW 125AIgnition Switch, PDM Relay Box(IG1 Relay , ACC Relay )
STOP SIGNAL7.5AStop Lamp Switch, Smart Key Control Module
A/C COMP7.5AA/C Comp Relay
FRT DEICER15AFront Deicer Relay
HORN15AHorn Relay
ECU 110A
DIESEL - Immobilizer Module, A/C Comp Relay, Stop Lamp Switch,
E/R Sub Block (Glow Relay, PTC 1~3 Relay), Lambda Sensor
GASOLINE - ECM, Mass Air Flow Sensor, Immobilizer Module, A/C Comp Relay
O2 DN10AGASOLINE - Oxygen Sensor #3/ #4
ECU 215A
DIESEL - EGR Cooling Valve, Electric VGT Actuator /
GASOLINE - Oil Control Valve, ECM, Variable Intake Manifold Valve, Purge Control Solenoid Valve
O2 UP10ADIESEL - Rail Pressure Regulator Valve, Fuel Meter Unit /
GASOLINE : Oxygen Sensor #1/ #2
IGN COIL20AGASOLINE - Ignition Coil #1~#6, Condenser #1,#2
INJECTOR15AECM, Injector #1~#6(GASOLINE)
P/TRAIN7.5AECM, Main Relay
FUEL PUMP15AFuel Pump Relay

I5
Index
Emergency tailgate safety release..................................4-22
Emergency while driving ................................................7-3
Emission control system ................................................8-85
Crankcase emission control system ............................8-85
Evaporative emission control System ........................8-85
Exhaust emission control system ................................8-86
Engine ..............................................................................9-2
Engine compartment..................................................2-6,8-3
Engine coolant ..............................................................8-24 Checking the coolant level..........................................8-24
Changing the coolant ..................................................8-26
Engine Coolant Temperature Gauge..............................4-51
Engine number ..............................................................9-10
Engine oil ......................................................................8-22 Checking the engine oil level ....................................8-22
Changing the engine oil and filter ..............................8-23
Engine overheats ..............................................................7-8
Engine start/stop button ................................................6-10 Illuminated engine start/stop button ..........................6-10
Engine start/stop button position ................................6-10
Starting the engine ......................................................6-13
Engine start/stop button illumination ............................6-10
Engine start/stop button position ..................................6-10
Engine will not start ........................................................7-4
Evaporative emission control System ............................8-85
Exhaust emission control system ..................................8-86
Explanation of scheduled maintenance items ..............8-18 Engine oil and filter ....................................................8-18 Drive belts ..................................................................8-18
Fuel filter cartridge (for diesel) ..................................8-18
Fuel filter (for gasoline) ..............................................8-18
Fuel lines, fuel hoses and connections ......................8-18
Vapor hose and fuel filler cap ....................................8-19
Vacuum crankcase ventilation hoses ..........................8-19
Air cleaner filter ..........................................................8-19
Spark plugs (for gasoline engine) ..............................8-19
Valve clearance (for gasoline engine) ........................8-20
Cooling system ..........................................................8-20Coolant ......................................................................8-20Automatic transaxle fluid............................................8-20
Brake hoses and lines..................................................8-20
Brake fluid ..................................................................8-20
Parking brake ............................................................8-20
Brake discs, pads, calipers and rotors ........................8-21
Suspension mounting bolts ........................................8-21
Steering gear box, linkage & boots/lower arm ball joint ........................................8-21
Power steering pump, belt and hoses..........................8-21
Drive shafts and boots ................................................8-21
Air conditioning refrigerant ......................................8-21
Exterior care ..................................................................8-77
Exterior features ..........................................................4-152 Roof rack ..................................................................4-152
Side step ....................................................................4-153
Exterior overview (Front) ................................................2-2
Exterior overview (Rear) ................................................2-3