7
Maintenance
7
Maintenance
Engine compartment .............................................7-3
Maintenance services ...........................................7-6
Owner's responsibility ......................................................7-6
Owner maintenance precautions ..................................7-6
Owner maintenance ...............................................7-7
Owner maintenance schedule ........................................7-8
Scheduled maintenance services ......................7-10
Normal maintenance schedule
- Gasoline engine (For Europe) ..................................7-11
Maintenance under severe usage and low mileage
conditions - Gasoline engine (For Europe) ..............7-14
Normal maintenance schedule
- Gasoline engine (Except Europe) ............................7-16
Maintenance under severe usage and low mileage
conditions - Gasoline engine (Except Europe) .......7-20
Normal maintenance schedule - Diesel engine.......7-22
Maintenance under severe usage and low mileage
conditions - Diesel engine ..........................................7-26
Explanation of scheduled maintenance items ..7-28
Engine oil ..............................................................7-32
Checking the engine oil level ....................................7-32
Checking the engine oil and filter ..............................7-34
Engine coolant......................................................7-35
Checking the engine coolant level..............................7-35
Changing the coolant .....................................................7-37
Brake/clutch fluid ...............................................7-38
Checking the brake/clutch fluid level ........................7-38
Washer fluid .........................................................7-40
Checking the washer fluid level ..................................7-40
Parking brake .......................................................7-41
Checking the parking brake .........................................7-41
Fuel filter (for Diesel) .........................................7-41
Draining water from fuel filter ....................................7-41
Air cleaner ............................................................7-42
Filter replacement ...........................................................7-42
Climate control air filter .....................................7-44
Filter inspection ...............................................................7-44
Filter replacement ...........................................................7-44
Wiper blades .........................................................7-45
Blade inspection ..............................................................7-45
Blade replacement ..........................................................7-45
Battery...................................................................7-48
For best battery service................................................7-48
Battery capacity label ...................................................7-50
Battery recharging .......................................................7-50
Reset items .......................................................................7-51
7
7-7
7
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an authorized
HYUNDAI dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehicle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labor, parts and lubricants used. Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the proper
tools and equipment to do the
work, we recommend that the
system be serviced by an
authorized HYUNDAI dealer.
ALWAYS follow these precau-
tions for performing mainte-
nance work:
•Park your vehicle on level
ground, move the shift lever
into the P (Park, for automatic
transmission vehicle) posi-
tion, apply the parking brake,
place the ignition switch in
the LOCK/OFF position.
(Continued)
WARNING (Continued)
•Block the tires (front and
back) to prevent the vehicle
from moving.
Remove loose clothing or jew-
elry that can become entan-
gled in moving parts.
•If you must run the engine
during maintenance, do so
out doors or in an area with
plenty of ventilation.
•Keep flames, sparks, or smok-
ing materials away from the
battery and fuel-related parts.
Owner maintenance schedule
When you stop for fuel:
• Check the engine oil level.
• Check coolant level in the engine
coolant reservoir.
• Check the windshield washer fluid
level.
• Check for low or under-inflated
tires.
While operating your vehicle:
• Note any changes in the sound of
the exhaust or any smell of exhaust
fumes in the vehicle.
• Check for vibrations in the steering
wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead position.
• Notice if your vehicle constantly
turns slightly or “pulls” to one side
when traveling on smooth, level
road.
• When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or
“hard-to-push” brake pedal.
• If any slipping or changes in the
operation of your transmission
occurs, check the transmission fluid
level.
• Check the automatic transmission
P (Park) function.
• Check the parking brake.
• Check for fluid leaks under your vehi-
cle (water dripping from the air con-
ditioning system during or after use
is normal).
7-8
Maintenance
Be careful when checking your
engine coolant level when the
engine is hot. This may result in
coolant being blown out of the
opening and cause serious
burns and other injuries.
WARNING
Diesel Engine
Never manipulate or modify the
injection system while running
the diesel engine or within 30
seconds after turning OFF the
diesel engine. The high-pressure
pump, high-pressure pipes, rail,
and injectors are still subject to
the high pressure right after
stopping the diesel engine.
When the fuel leakage vents out,
it may cause serious body injury.
Any people, who are implement-
ed with the artificial cardiac
pacemaker, should remain away
from the ECU or the wiring har-
ness by at least 30 cm, while run-
ning the diesel engine. The high
currents of the electric engine
control system produce a con-
siderable amount of magnetic
fields.
WARNING
At least monthly:
• Check coolant level in the engine
coolant reservoir.
• Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.
• Check the inflation pressures of all
tires including the spare for tires
that are worn, show uneven wear,
or are damaged.
• Check for loose wheel lug nuts.
At least twice a year:
(i.e., every Spring and Fall)
• Check radiator, heater and air condi-
tioning hoses for leaks or damage.
• Check windshield washer spray
and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
• Check headlamp alignment.
• Check muffler, exhaust pipes,
shields and clamps.
• Check the seat belts for wear and
function.
At least once a year:
• Clean body and door drain holes.
• Lubricate door hinges and hood
hinges.
• Lubricate door and hood locks and
latches.
• Lubricate door rubber weather
strips.
• Lubricate door checker
• Check the air conditioning system.
• Inspect and lubricate automatic
transmission linkage and controls.
• Clean the battery and terminals.
• Check the brake fluid level.
7-9
7
Maintenance
7-11
7
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).Inspect and if necessary correct or replace.
*
2: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
*3: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
*4: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. We recommend that the system be checked by an authorized HYUNDAI dealer.
Normal Maintenance Schedule – Gasoline Engine (For Europe)
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001020304050607080
Km×1,000153045607590105120
Drive belts *1At first, inspect at 90,000 km (60,000 miles) or 72 months
after that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter *2RRRRRRRR
Air cleaner filterIIRIIRII
Spark plugs *3Replace every 165,000 km (102,500 miles)
Valve clearance (For Gamma 1.6) *4I
Vapor hose and fuel filler capII
Fuel tank air filter (if equipped)II
Vacuum hoseIIIIIIII
MAINTENANCE INTERVALS
MAINTENANCE
ITEM
7-13
7
Maintenance
Normal Maintenance Schedule (Cont.) – Gasoline Engine (For Europe)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
8: Manual transmission fluid should be changed anytime they have been submerged in water.
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001020304050607080
Km×1,000153045607590105120
Brake/clutch fluidIIIIIIII
Disc brakes and padsIIIIIIII
Steering gear rack, linkage and bootsIIIIIIII
Driveshaft and bootsIIII
Tire (pressure & tread wear) IIIIIIII
Front suspension ball jointsIIIIIIII
Bolt and nuts on chassis and bodyIIIIIIII
Air conditioner refrigerant (if equipped)IIIIIIII
Air conditioner compressor (if equipped)IIIIIIII
Climate control air filter (if equipped)RRRR
Manual transmission fluid (if equipped) *8II
Automatic transmission fluid(if equipped)No check, No service required
Exhaust systemIIII
MAINTENANCEINTERVALS
MAINTENANCE
ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).Inspect and if necessary correct or replace.
*
2: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
*3: Middle East includes Morocco, Sudan and Egypt.
*4: If good quality gasolines meet Europe Fuel standards (EN228) or equivalents including fuel additives is not available, one bot tle of
additive is recommended. Additives are available from your authorized HYUNDAI dealer along with information on how to use them.
Do not mix other additives.
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001020304050607080
Km×1,000153045607590105120
Drive belts *1IIII
Engine oil and engine
oil filter *2
For Middle East *3,
Central & South AmericaReplace every 10,000 km (6,200 miles) or 12 months
Except Middle East *3,
Central & South AmericaRRRRRRRR
Air cleaner filterFor Middle East *3RRRRRRRR
Except Middle East *3IIRIIRII
Fuel additives *4Add every 10,000 km (6,500 miles) or 6 months
MAINTENANCE INTERVALS
MAINTENANCE
ITEM
Maintenance
7-16
Normal Maintenance Schedule – Gasoline Engine (Except Europe)
7-17
7
Maintenance
Normal Maintenance Schedule (Cont.) – Gasoline Engine (Except Europe)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
5: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
*6: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. We recommend that the system be checked by an authorized HYUNDAI dealer.
*
7: The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule depends on fuel quality. If there are some important matters like fuel flow restriction, surging, loss of power, hard starting p roblem
etc, we recommend replacing the fuel filter immediately regardless of maintena\
nce schedule and consulting with an authorized
HYUNDAI dealer for details.
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001020304050607080
Km×1,000153045607590105120
Spark plugs *5Replace every 165,000 km (102,500 miles)
Valve clearance *6 (For Gamma 1.6)I
Vapor hose and fuel filler capII
Fuel tank air filter (if equipped)IRIR
Vacuum hoseIIIIIIII
Fuel filter *7IRIR
Fuel lines, hoses and connectionsII
MAINTENANCE INTERVALS
MAINTENANCE
ITEM